Equipment for Efficiency in the Industrial Production Process

Overview

Efficiency in the industrial production process is achieved through the use of high-performance agitation and mixing equipment, designed to reduce batch time, minimize energy consumption and ensure perfect homogenization of products. For 15 years in the industrial agitation and mixing solutions market, Agimix develops technologies that transform operational bottlenecks into continuous productivity, meeting the most rigorous standards in the chemical, food, pharmaceutical and cosmetics industries.

To optimize the workflow, choosing the correct equipment is essential. The use of an Vertical Agitator with advanced engineering, for example, maximizes process efficiency and significantly reduces electricity expenditure. In applications that require the rapid incorporation of powders into liquids, the implementation of a Skid Triblender with integrated rotor-stator system provides proportional pumping with high shear, ensuring ideal emulsion stability in record time.

When the challenge involves products with high solids content and viscosity, the integration of an Intensive Dispersor Mixer delivers a complete tank and disperser solution in a single project. It is worth mentioning that we manufacture process tanks and reservoirs with a capacity of up to 10,000 liters. For higher volumes, common in plants or large petrochemical plants, we supply the agitation and circulation system tailored to be installed in the customer's existing tank, as is the case with our Side Agitator, which guarantees process reliability and ease of maintenance.

The standardization of solid mixtures is also a pillar of productivity. Equipment such as the Ribbon Blender Mixers, manufactured in AISI 304 or 316 stainless steel for volumes from 50 to 15,000 liters, or the Biconical Mixer, ensure maximum performance in the homogeneous mixing of powders and granules. Investing in Agimix engineering means ensuring that each stage of your plant operates with maximum operational performance and profitability.

Equipment for Efficiency in the Industrial Production Process

Benefits and advantages

Batch Time Reduction

The use of technologies such as the Dual Motion Mixer Agitator drastically reduces the mixing time, accelerating the release of batches and increasing the daily production capacity of the plant.

Optimization of Energy Consumption

Our equipment is designed with advanced engineering and computational fluid dynamics (CFD), ensuring maximum energy efficiency and reducing ongoing operating costs.

Reliability and Low Maintenance

Built with noble materials, the agitation systems offer high mechanical durability, minimizing unscheduled stops and ensuring the operational safety of the process.

Total Use of Raw Materials

Solutions such as the Bottom Emulsifier promote the efficient breaking of lumps, avoiding the waste of expensive inputs and ensuring the perfect homogeneity of the final product.

Integrated and Tailor-Made Projects

We develop complete systems, from the Process Skid to the integration of dispersers into existing tanks, delivering a customized solution that perfectly adapts to your production needs.

Technical specifications

These specifications are not fixed for every piece of equipment: they represent possibilities available on some of the listed models. Contact our sales team to confirm the information and the ideal configuration for your operation.

Own Tank Capacity Up to 10,000 liters (according to project)
Ribbon Blender Capacity 50 to 15,000 liters
Building Materials AISI 304 Stainless Steel, AISI 316 Stainless Steel or Polypropylene
Viscosity Level Met Low, medium and high viscosity (pasty products and high solids content)
Activation Types High-performance gearmotors with frequency inverter control
Applied Mixing Technologies High shear systems (Rotor-Stator), axial, radial and tangential flow
Systems Integration Modular skids complete with pumps and control panels
Manufacturing Standards Compliance with strict sanitary and industrial standards in force

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Frequently asked questions

Direct answers to the most common questions about this equipment and its application.

How to improve efficiency in the industrial mixing process?

To improve efficiency in the mixing process, it is essential to replace obsolete equipment with agitation systems specifically designed for the rheology of your product. The use of a Vertical Agitator with high-performance impellers, for example, guarantees faster homogenization and reduces electrical energy consumption, optimizing the entire production line.

What is the ideal equipment to reduce emulsion production time?

The ideal equipment for accelerating emulsions is the Skid Triblender or a system with rotor-stator technology. This equipment applies high shear directly to the mixture, promoting the instantaneous breakdown of particles and the incorporation of powders into liquids, which drastically reduces recirculation time in the tank.

Does Agimix manufacture large tanks for plants and petrochemical plants?

No, Agimix manufactures process tanks and reservoirs with a maximum capacity of up to 10,000 liters. For industries that operate with higher volumes, such as ethanol plants or mining, we exclusively supply the agitation and circulation system, which is custom designed to be perfectly installed in the large tank that the customer already has.

How to avoid the formation of lumps when mixing powders in liquids?

The formation of lumps is avoided by using high shear rate equipment, such as the Bottom Emulsifier. This equipment acts vigorously at the liquid-solid interface, carrying out the immediate disintegration of agglomerates before they disperse throughout the tank, ensuring a smooth and standardized final product.

Which mixer offers the highest efficiency for dry and powdered products?

The Ribbon Blender Mixers and the V and Y Mixer are the most efficient options for dry products. They promote a continuous cross flow of particles, ensuring a homogeneous mixture of solids in short periods, and are widely used in the food, pharmaceutical and animal feed industries.

Is it possible to adapt a new agitation system to an existing tank in my factory?

Yes, it is perfectly possible and highly recommended to increase operational efficiency without major civil works. We manufacture solutions such as the Vertical Dispersor and custom-made side agitators, ensuring quick integration into your plant and taking advantage of the infrastructure of the pans or tanks you already have.

How do automation and Process Skids help with industrial efficiency?

Process Skids help with efficiency by unifying tanks, pumps, agitators and control panels into a single pre-tested modular platform. This eliminates field assembly errors, facilitates daily operation and ensures precise control of mixing variables, resulting in more consistent batches and shorter setup times.

What is the Dual Motion Mixer Agitator and when to use it?

The Dual Motion Mixer Agitator is equipment that combines two different stirring movements (such as scraper anchor and central disperser) operating simultaneously. It should be used when the process requires the mixing of pasty products with high viscosity, ensuring excellent thermal exchange and preventing the material from stagnating on the tank walls.

Equipment for Efficiency in the Industrial Production Process

Speak to our engineers and discover how to increase the efficiency of your production process with tailor-made mixing solutions.

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