Tanks and reactors

Process Skid

With agitation system for preparation.
Polypropylene agitators tanks

Details

Product Description

The Agimix Process Skid is a complete modular solution designed for the preparation of mixtures with high performance and operational safety. Equipped with polypropylene mixing tanks and an integrated agitation system, the unit is engineered and manufactured in accordance with national and international standards, ensuring reliability and durability.

Each unit undergoes rigorous quality testing — including hydrostatic tests, weld inspections, and leak tests — to guarantee perfect operation prior to installation. Agimix designs and customizes each skid according to process requirements, providing maximum efficiency, quick assembly, and easy integration into the production line.

Extra information
Applications

 

A Polypropylene Process Skid is extremely versatile and can be used in various industrial sectors, especially where there is a need for chemical resistance, agitation and solution preparation.

Chemical Industry
Chemical Industry
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Water and Effluent Treatment
Water and Effluent Treatment
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Fertilizers and Agroindustry
Fertilizers and Agroindustry
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Pharmaceutical Industry
Pharmaceutical Industry
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Cosmetics and Personal Hygiene
Cosmetics and Personal Hygiene
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Information
Technical Characteristics And Advantages

  • The gearmotors used in Agimix Agitation Tanks are capable of delivering high performance at low cost. As they are specified according to process requirements, they ensure low power consumption and reduced environmental impact.
  • Tank manufactured in polypropylene; Agitation systems can be supplied in carbon steel, stainless steel, or coated materials;
  • Through the polymer dosing system combined with the agitator, a more homogeneous mixture is achieved in less time, free from lumps and oxidation/contamination;
  • Manufactured from high-resistance polypropylene sheets, they are dimensioned according to each application, taking into account the stresses generated by agitation and the product’s aggressiveness toward the material. This eliminates any setbacks in the mixing process.
  • High-efficiency electric gearmotor.
  • They are built vertically, with vertical agitation systems also installed on the top cover. They can be built with baseplates fixed directly to the floor or with support legs for mounting.

Capacity: From 500L up to 30,000L

 

Why choose Agimix Skid?

Discover the main advantages of our process skid and learn why Agimix is a reference in efficiency, safety, and industrial innovation.

  • 1

    Pre-Assembled Modular System

    Complete structure ready for installation, reducing implementation time.
    Easy integration with existing production lines.
    Minimizes rework and installation failures.

  • 2

    Efficiency

    Chemical resistance and durability for different types of products.
    Optimized agitation for efficient homogenization.
    Customization according to volume and process requirements.

  • 3

    Integrated and Efficient Agitation

    Agitators designed for different viscosities and types of mixtures.
    Maximum performance in shear, dispersion, and solution preparation processes.
    Energy consumption and mechanical wear reduction.

  • 4

    Flexibility and Customization

    Skids adaptable to multiple sectors: chemical, food, cosmetic, pharmaceutical, and agroindustrial.
    Possibility of heating, cooling, thermal insulation, and different construction materials.
    Fully customized project according to customer needs.

Application
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Dúvidas Frequentes

The Agimix Process Skid is a pre-assembled modular unit that integrates tanks, agitators, pumps, piping, instrumentation, and automation systems into a single compact structure. It is designed to optimize the preparation of mixtures, chemicals, solutions, and polymers, providing maximum operational efficiency. As a complete, ready-to-install system, the skid significantly reduces implementation time compared to processes assembled directly at the client’s facility. Additionally, its modular engineering allows adaptation to different production flows, volumes, and product types, ensuring reliability, safety, and repeatability in the industrial process.

The Agimix Process Skid offers multiple benefits:

  • Quick and simplified installation: since the skid is pre-assembled and tested at the factory, on-site installation at the client’s facility is much faster.
  • Cost reduction: less construction time and reduced need for on-site system integration.
  • Process standardization and quality: all components are calibrated and tested, ensuring consistent results.
  • Easy maintenance: optimized access to valves, pumps, and sensors, allowing preventive and corrective maintenance with minimal production interruption.
  • Operational safety and energy efficiency: integrated control systems monitor pressure, temperature, and agitation, ensuring safe operation and reduced energy consumption.
  • Flexibility: suitable for multiple industrial segments and different product types (liquid, viscous, or suspended solids).

The Process Skid is used in various industrial sectors that require preparation, mixing, or dosing of chemicals and solutions:

  • Chemical and Petrochemical Industry: mixing reagents, polymers, and chemical solutions.
  • Food and Beverages: preparation of syrups, emulsions, and homogeneous mixtures.
  • Cosmetics and Personal Care: production of creams, lotions, and shampoos.
  • Pharmaceutical: preparation of liquid and semi-solid formulations, complying with sanitary standards.
  • Fertilizers and Agribusiness: mixing nutrients and soluble products.
  • Water and Wastewater Treatment: dosing and preparation of chemical solutions for industrial processes.
    The skid’s modularity allows it to be sized and customized according to the specific technical and regulatory requirements of each segment.

Sim, a Agimix desenvolve soluções totalmente customizadas. É possível adaptar:

  • Volume e tipo dos tanques: polipropileno, aço inox 304/316, carbono revestido.
  • Tipo de agitação: pás, hélices, turbinas ou âncoras, dependendo da viscosidade e do tipo de mistura.
  • Sistema de automação e controle: CLP, sensores de nível, temperatura, pressão e monitoramento remoto.
  • Aquecimento, resfriamento ou isolamento térmico: para processos sensíveis a temperatura.
    Essa flexibilidade garante que cada skid atenda perfeitamente às necessidades do processo, aumentando a eficiência e reduzindo perdas operacionais.
  • Diversos outros acessórios conforme necessidade do cliente.

The Agimix mixing tanks can be equipped with different types of agitators, sized according to the product’s characteristics:

  • Paddle agitators: ideal for light and fluid mixtures.
  • Propellers or turbines: for medium-viscosity fluids, promoting homogeneous and efficient mixing.
  • Anchors or special agitators: for high-viscosity or sensitive products, ensuring homogenization without material degradation.
    Each project is calculated to achieve maximum shear, mixing, and dispersion performance, minimizing energy consumption and equipment wear.

Agimix stands out due to complete control over the engineering and manufacturing process:

  • Full development from design, detailed engineering, manufacturing to final testing.
  • Rigorous quality testing: hydrostatic tests, leak tests, weld inspections, and operational simulations.
  • Pre-assembled and pre-tested, ready for installation, reducing risk of failures.
  • Specialized technical team provides support and consulting, ensuring each skid operates at maximum efficiency from day one.
  • Flexibility for customized projects, serving multiple industrial segments.

The skid reduces manual steps, optimizes process flow, and increases operational productivity. Direct benefits include:

  • Uniform and repeatable mixing, with reduced raw material waste.
  • Shorter installation and commissioning time, allowing production to start quickly.
  • Automatic integration with other systems, increasing process reliability and traceability.
  • Reduced energy and maintenance costs due to optimized design and high-performance engineering.

Yes. It can be equipped with PLCs, pressure, temperature, level, and flow sensors, frequency inverters, and remote control panels, ensuring complete process monitoring.
This automation allows:

  • Safer and more controlled operation.
  • Real-time process adjustments.
  • Integration with supervisory systems (SCADA) or smart industries (Industry 4.0).

Yes. All skids are manufactured following national and international standards, such as:

  • ASME, API, ABNT, and NR-13.
  • Pressure control, tightness, and structural integrity.
  • Certified and tested components, ensuring operator safety and operational reliability.

Yes. The modular design allows easy access to all components: valves, pumps, sensors, and agitators. This enables:

  • Quick preventive and corrective maintenance.
  • Replacement of parts without disassembling the entire unit.
  • Reduced production downtime and operational costs.

The tanks can be manufactured in:

  • Polypropylene: chemical resistance, low cost, and lightweight.
  • Stainless steel 304 or 316: high durability and compatibility with aggressive or sanitary products.
  • Carbon steel with coating: for less corrosive products or specific processes.
    The material selection depends on product type, temperature, chemical characteristics, and applicable safety standards.

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