Dispersers/Mixers

Intensive Disperser Mixer

Agimix's complete solution: tank + disperser in a single project, engineered from your required production volume. High efficiency for high-solids, high-viscosity products.

Details

Product Description

The Agimix Intensive Disperser Mixer is a high-performance equipment designed to ensure maximum efficiency in the homogenization of both liquid and solid materials, even in high-viscosity processes. With advanced technology, it provides rapid and uniform particle dispersion, enhancing the quality of the final product and optimizing processing time. Its robust and durable construction ensures resistance under the most demanding conditions, while the intelligent design facilitates operation and maintenance, making it ideal for chemical, food, cosmetic, and pharmaceutical industries.

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Why choose this configuration

The Agimix Vertical Disperser has the same purpose as the entire line: high-efficiency dispersion breaking agglomerates, incorporating solids and homogenizing products such as paints, varnishes, resins and chemicals.

In this configuration, the scope is the most direct of the line: exclusive supply of the disperser, manufactured to measure for the existing pan or tank at the customer's plant. Based on the dimensions and characteristics of your container and the properties of the product to be dispersed, Agimix sizes the ideal axis, dispersion disc and power for your process.

It is the right choice for those who already have the tank structure installed and only need the dispersion equipment, with quick integration and optimized investment.

Do you also need the lifting system to change pans? See Dispersor with Hydraulic Lift. Do you prefer the complete tank + disperser set? Discover the Vertical Dispersor Mixer.

Agimix offers three lines of industrial dispersers

The Hydraulic Elevation Disperser is the choice for those who work in batches and need flexibility: the column raises the dispersion set and allows you to change pots in minutes, ideal for factories that alternate products, colors or formulations.

The Vertical Dispersor Mixer is a fixed mounting configuration, permanently installed on a dedicated tank, suitable for continuous processes or lines in which the same product is always manufactured in the same tank.

The Intensive Dispersor Mixer was designed for what conventional dispersers cannot achieve: masses, pastes and formulations of high viscosity and high solids content, combining high shear dispersion with forced movement of the whole the volume.

In practice, the choice comes down to two questions: does your product flow to the disc during the process? And is your tank fixed or do you change containers? If the product flows and you change pans, the Lift Hydraulics deliver more productivity. If the product flows and the tank is dedicated, the Vertical is the most robust and lowest maintenance solution. If the product does not flow on its own, Intensivo is the only one that guarantees total homogenization, without dead zones. If in doubt, Agimix engineering evaluates your sample in the laboratory and sizes the ideal equipment using CFD simulation, request an evaluation.

Your scenario Recommended equipment What Agimix provides Sizing starts from...
Batch production with changing pans; I want height and operation flexibility Disperser with Hydraulic Lifting Disperser + hydraulic column (optional tank) Specifications of your tank or volume if Agimix supplies the tank
I am assembling or expanding the line; I want the complete solution from production volume Intensive Dispersion Mixer Complete set: tank + disperser (integral design) Desired volumetric capacity
I already have a tap/tacho installed; I just need the dispersion equipment Vertical Scatter Only the disperser, custom-made Dimensions of your existing tank/pot

 

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Answering
Frequently asked questions

See some frequent doubts that can answer your questions about the Agimix Intensive Disperser Mixer .

An intensive disperser is equipment that applies high shear forces to mix, disperse solids into liquids, break down agglomerates, emulsify immiscible phases, and more. It typically features a rotor or impeller (sometimes a rotor-stator) that rotates at high speed within a fluid, creating turbulence, vortices, and flows that efficiently disperse particles.

  • Dispersion of powders (polymers, pigments, additives) into liquids.
  • Emulsification of oil in water or of immiscible phases.
  • Homogenization to achieve a uniform texture of creams, varnishes, paints, cosmetics, etc.
  • Preparation of suspensions or high-viscosity masses.

  • Intensive dispersers generate much higher shear forces than simple agitators, allowing them to break down clumps, distribute hard-to-wet particles, or emulsify phases that slow agitators cannot handle.
  • Agitators are good for maintaining homogeneous mixtures or for low-viscosity liquids, but for materials with high solids content or high viscosities, the disperser is far more effective.

  • Highly viscous products can hinder flow around the impeller, creating “dead zones” where proper mixing does not occur.
  • If the material is very “rigid” or sticky, the flow may not penetrate the entire volume.
  • When used in very small batches or in containers that are too large relative to a small impeller, efficiency can decrease.
  • Temperature control is critical — heat generated by shear can alter product properties or damage sensitive components.

Some factors to consider:

  • Material viscosity and solids content; the higher the viscosity or solids, the more power or a special impeller will be required.
  • Type of particles or powder (size, ease of wetting, tendency to form clumps).
  • Batch volume / tank capacity.
  • Temperature requirements (if the product is sensitive).
  • Ease of cleaning, maintenance, and replacement of wear parts (blades, seals, bearings).

Some recommended practices:

  • Regularly check the balance and alignment of the impeller/shaft to avoid vibrations.
  • Periodic lubrication of bearings, joints, and rotating parts.
  • Constant cleaning of blades, rotor, stator, and contact parts to prevent residue buildup that impairs dispersion.
  • Replacement of wear parts (blades, seals) according to the manufacturer’s recommendation or when excessive wear is observed.

It depends greatly on the application:

  • The impeller rotation speed, blade diameter, and material viscosity directly influence power consumption.
  • There is a trade-off: operating at very high speed generates more shear (better dispersion) but also more heat and higher consumption. It is important to adjust to optimize.

Yes — some recommended practices:

  • Protect the shaft/impeller to avoid accidental contact (safety guard).
  • Never operate with the blade out of the liquid or container without adequate content — this can cause excessive vibration and damage the equipment.
  • Use the rotor or rotor-stator according to specifications to avoid operating in a regime for which the machine was not designed.
  • Monitor temperature, noise, and vibration — signs of malfunction or wear.

This depends on several factors, such as:

  • Type of powder or solid (ease of wetting, particle size)
  • Initial viscosity of the system
  • Liquid-to-solid ratio
  • Power and type of disperser (impeller diameter, rotation speed, rotor-stator, etc.)

Frequently, initial test batches are performed to determine the ideal time for a specific formulation.

Yes, but with some adaptations:

  • Some characteristics do not scale linearly (e.g., heat dissipation, shear efficiency per blade area vs. tank volume).
  • It may be necessary to adjust the impeller, speed, tank size, or use multiple dispersers or auxiliary rotors.
  • Pilot tests are useful to calibrate for commercial scale.
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