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The retrofit of industrial agitators is the process of modernizing and replacing old mixing systems with high-efficiency equipment installed in existing reactors and tanks. This solution allows the industry to increase homogenization performance and drastically reduce energy consumption, without the need to invest in the construction of a new manufacturing plant or the replacement of large vessels.
With 15 years of experience in the agitation and mixing solutions market, Agimix is a specialist in designing and manufacturing tailor-made updates for your process. We evaluate your current structure and develop the ideal agitation system for your tank, remembering that for large vessels we exclusively supply mixing equipment, which will be perfectly integrated into the reservoir that your industry already has.
When upgrading your reactor, you can opt for advanced technologies such as the Dual Motion Mixer Agitator, which uses computational fluid dynamics (CFD) to ensure maximum energy savings in chemical, food and pharmaceutical industries. For processes that require particle breakdown, the installation of a custom-made Vertical Dispersor for your existing pan guarantees high efficiency in dispersing solids into liquids with quick integration into your plant.
In addition, plants seeking spatial optimization and ease of maintenance can benefit from the Agitador industrialLateral/Horizontal or Agitators Vertical Agitator, both developed with cutting-edge engineering to reduce time batch. The result is an optimized industrial process, with greater operational reliability, reduced maintenance costs and a quick return on investment.
Replacing it with modern, correctly sized impellers reduces mixing time and increases the production capacity of your current reactor.
Equipment such as Vertical Agitator Shakers are designed with advanced engineering to guarantee a drastic reduction in electrical energy consumption.
The retrofit takes advantage of the customer's existing tank, eliminating the need for major civil works and ensuring a quick financial return (ROI).
Each design uses advanced analytics (CFD) to tailor the new agitation system perfectly to your reservoir geometry and nozzles.
Updated models, such as the Agitador industrialLateral/Horizontal, offer ease of installation and easily accessible components, resulting in greater operational reliability.
These specifications are not fixed for every piece of equipment: they represent possibilities available on some of the listed models. Contact our sales team to confirm the information and the ideal configuration for your operation.
| Main Application | Retrofit and modernization of existing industrial reactors and tanks |
| Design Capability | Systems sized for tanks from 100 to more than 100,000 liters (supply of the agitator only for large volumes) |
| Manufacturing Material | 304 Stainless Steel, 316L Stainless Steel or special alloys upon request |
| Customization Level | Projects validated by Computational Fluid Dynamics (CFD) and Finite Elements (FEA) |
| Activation Types | Coaxial gearmotor, high-performance parallel or orthogonal axes |
| Operation Rotation | 10 to 1,750 RPM (adjustable depending on process and impeller type) |
| Shaft Seal | Mechanical seal (single or double), gasket or lip seal |
| Sectors Served | Chemical, food, pharmaceutical, cosmetics, paints and coatings industries |
Industrial disperser custom-made for your existing pot or tank.
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Direct answers to the most common questions about this equipment and its application.
The retrofit of industrial agitators is the technological update of the mixing system of an existing tank or reactor. Instead of buying a new reservoir, you just replace the agitation set with a more efficient model, ensuring greater homogenization and savings in the production process.
Yes, the retrofit presents an excellent cost-benefit for industries that already have tank infrastructure in good condition. By installing modern equipment like the Dual Motion Mixer Agitator, you modernize the plant and increase performance at a fraction of the cost of a complete reactor.
Agimix manufactures tanks and reservoirs only for capacities of up to 10,000 liters. For larger volumes, which are very common in plants and the petrochemical sector, we exclusively supply the complete agitation system, which is custom designed to be installed in the large tank that the customer already has.
The reduction occurs through the replacement of old and inefficient propellers with high-efficiency hydrodynamic profiles. With the use of advanced engineering and CFD analysis, the new agitator can move the same or greater mass of fluid requiring less engine torque, which reduces electrical expenditure.
Yes, it is perfectly possible to install a custom-made Vertical Dispersor for your existing pan or tank. This quick integration allows your plant to achieve high efficiency in the dispersion of solids into liquids without having to change the current factory layout.
The chemical, food, pharmaceutical, cosmetics, paints and coatings industries benefit most. These sectors require strict homogenization control, and updating equipment ensures compliance with new quality standards and increased production capacity.
No, downtime is minimized because the new mixing equipment is already manufactured with the exact dimensions and flanges of your current reactor nozzle. Installation, whether of a top model or a Agitador industrialLateral/Horizontal, is planned to be quick and straightforward.
We use advanced simulation technologies, such as Computational Fluid Dynamics (CFD) and finite element analysis, to validate the design before manufacturing. With more than 400 deliveries made, we guarantee that the flow pattern will be ideal for the specific geometry of your reservoir.
Speak to our engineers and discover how agitator retrofit can multiply the productivity of your current reactor.
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