Complete Plant for Manufacturing Liquid Soaps

Overview

A Process Plant for the manufacture of liquid soaps is an integrated industrial system that encompasses everything from the mixing of surfactants and thickeners to the final homogenization of the product. Agimix designs and manufactures these complete production lines to guarantee perfect viscosity, stability of the cosmetic formulation and rigorous standardization of each manufactured batch.

Agimix has been in the industrial agitation and mixing solutions market for 15 years, serving the industry in general with excellence and reliability. Our expertise allows us to develop a tailor-made industrial plant for cosmetics, integrating tanks of up to 10,000 liters with high-performance agitation systems, ensuring full compliance with current health standards.

The heart of this operation is the Vertical Agitator, developed with advanced engineering to maximize process efficiency. This equipment ensures homogenization without aeration, a critical factor in avoiding excessive foam formation during the production of liquid soap, reducing energy consumption and ensuring continuous high operational performance.

It is important to highlight that we do not supply isolated components or accessories, but rather complete and integrated projects. Our solution covers the dosing system, the stainless steel mixing tanks and the operating platforms, delivering a fluid structure ready to increase the productivity and safety of your manufacturing plant.

Benefits and advantages

Homogeneous Mixture without Foam

The system uses a Vertical Agitator designed to guarantee the homogenization of surfactants without incorporating air into the final product.

Batch Time Reduction

The perfect integration of our process plant optimizes the production cycle, reducing the mixing time in each batch.

Stainless Steel Sanitary Construction

All direct contact equipment is manufactured in 316L stainless steel, ensuring total asepsis and compliance with cosmetic standards.

Low Energy Consumption

The advanced engineering of our agitation systems maximizes process efficiency, resulting in significant electrical energy savings.

Tailor-made Turnkey Projects

We deliver complete and integrated solutions, ranging from tanks of up to 10,000 liters to the automation control of your factory.

Technical specifications

These specifications are not fixed for every piece of equipment: they represent possibilities available on some of the listed models. Contact our sales team to confirm the information and the ideal configuration for your operation.

Production Capacity (Tanks) 500 to 10,000 liters per batch
Construction Material (Product Contact) AISI 316L stainless steel with sanitary polishing
Main Agitation System Vertical agitator with marine propeller or turbine impellers
Rotation Control Frequency inverter for fine speed adjustment
Heating/Cooling System Double jacket or half-round serpentine (optional in the project)
Sealing Sanitary mechanical seal or retainer (depending on pressure)
Automation Electrical panel integrated with PLC and HMI (optional)
Standards Met NR-12, NR-10 and GMP/GMP guidelines for cosmetics

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Frequently asked questions

Direct answers to the most common questions about this equipment and its application.

What makes up a complete plant for manufacturing liquid soaps?

A complete plant consists of stainless steel mixing tanks, dosing systems, Vertical Agitator and interconnected piping. Agimix designs the integrated production line to ensure that all stages, from initial mixing to preparation for filling, occur with maximum efficiency and standardization.

What is the maximum capacity of tanks supplied for cosmetics production?

Agimix supplies industrial tanks and reservoirs with a capacity of up to 10,000 liters. For higher volumes required by large industries, we supply the high performance agitation system custom-sized to be installed in the large tank that the customer already has.

How to avoid foam formation when mixing liquid soap?

Foam prevention is carried out using a low rotation agitator with impellers of a specific design, combined with frequency inverter control. Our Process Plant is designed to promote homogenization without aeration, preserving the quality and density of the surfactant.

Does Agimix sell just the tank or the doser separately?

No, Agimix works exclusively with the supply of complete projects and systems. We integrate accessories, such as dosers and transfer pumps, with main mixing equipment, delivering a ready-made and perfectly optimized solution for your manufacturing line.

What is the ideal material for soap and cosmetics manufacturing equipment?

The material required for direct contact with cosmetic products is AISI 316L stainless steel with a polished sanitary finish. This material prevents contamination, resists chemical corrosion of ingredients and facilitates the CIP (Cleaning in Place) process between batches.

Is it possible to heat the mixture while making liquid soap?

Yes, mixing tanks can be designed with a heating jacket or half-round coil. Strict thermal control is essential for the dissolution of waxes and thickeners before the addition of heat-sensitive essences and dyes.

Does the agitation system consume a lot of electricity?

No, Agimix industrial agitators are developed with advanced engineering to reduce energy consumption. The correct sizing of the motor and impeller ensures high operational performance with the lowest possible energy cost for your factory.

Does the plant meet safety standards and good manufacturing practices?

Yes, all of our agitation and mixing equipment is manufactured in strict compliance with NR-12 and NR-10 safety standards. Furthermore, the sanitary design fully complies with the Good Manufacturing Practices (GMP/GMP) guidelines required by Anvisa for the cosmetic industry.

Complete Plant for Manufacturing Liquid Soaps

Talk to our engineers and discover how our liquid soap plant can optimize your production process with cutting-edge technology.

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