The static mixer is equipment used to promote the mixing of fluids directly in the process line, without the need for moving parts, motors, or external energy sources. It consists of fixed internal elements, usually with helical or crossed geometries, which guide and divide the flow of materials in a controlled manner.

When the fluid passes through these elements, it undergoes divisions, rotations, and redirections, generating layers and controlled turbulence that result in a homogeneous and continuous mixture. This principle allows the static mixer to achieve high efficiency with very low energy consumption.

At Agimix, each static mixer design is developed based on CFD (Computational Fluid Dynamics) simulations, which analyze the actual behavior of the fluid inside the equipment. This ensures uniform component distribution, minimal pressure drop, and maximum mixing efficiency, even in highly complex processes.

The Agimix static mixer has extremely versatile applications, being suitable for use in liquid, gaseous, or multiphase processes. It is widely used in:

• Chemical and petrochemical industry: mixing of reagents, polymers, solvents, emulsions, and additives.
• Food and beverage sector: dilution of syrups, homogenization of juices, bases, and concentrated solutions.
• Water and effluent treatment: dispersion of chemical products such as coagulants and pH correctors.
• Cosmetics and pharmaceuticals: incorporation of fragrances, pigments, and sensitive emulsions.
• Paints and adhesives industry: viscosity control and color homogeneity.

Its main advantage is the continuous and predictable mixing, without depending on external tanks or motors. In addition, being compact, it can be installed directly in the pipeline, optimizing space and facilitating the automation of the production process.

The static mixer offers a range of benefits that make it a strategic choice for industries seeking efficiency, reliability, and operational economy. Among the main advantages are:

• No moving parts, eliminating mechanical maintenance and risk of breakage.
• Low energy consumption, utilizing only the energy from the moving fluid.
• Fast and homogeneous mixing, even with large viscosity differences.
• Compact size, allowing installation in existing lines.
• High durability, especially in Agimix models manufactured in stainless steel.
• Sanitary safety, as there is no risk of contamination from lubricants.

In addition, the static mixer ensures process reproducibility, an essential factor for industrial quality and standardization. Agimix also offers customized models for each application, adjusting the number of internal elements and design according to the fluid behavior and desired result.

The choice of the ideal static mixer depends on a detailed technical analysis of the process. Factors such as type of fluid, viscosity, density, flow rate, pressure, temperature, and mixing objective are essential to define the correct design.

Agimix carries out a customized sizing process, using CFD simulations that make it possible to predict the mixer’s performance before manufacturing. This study defines parameters such as:

• Tube diameter and type of connection (flanged, threaded, clamp, etc.);
• Number and geometry of internal elements;
• Total length and configuration of the mixer body;
• Most suitable manufacturing material for the product.

This approach ensures the best efficiency with the lowest possible pressure drop, avoiding rework and maximizing return on investment. The result is equipment fully adapted to each customer’s specific needs.

One of the major differentiators of the static mixer is its low maintenance requirement. Since there are no moving parts, mechanical wear is virtually nonexistent. This significantly reduces costs associated with downtime, part replacements, and technical labor.

Preventive maintenance is limited to visual inspections and periodic cleaning, especially when the process involves fluids that may crystallize, solidify, or leave residues.
Agimix models are designed with materials resistant to corrosion and abrasion, such as stainless steel 304, 316L, or special alloys, ensuring long service life and operational safety.

This durability and simplicity make the static mixer an ideal choice for continuous lines, automated processes, and environments with high sanitary or chemical demands.

The static mixer is extremely versatile and can handle liquids, gases, or even fine solids dispersed in liquids. This ranges from simple mixtures, such as water and reagents to more complex processes involving viscous fluids, chemicals, and polymers.

Agimix manufactures models compatible with different materials and applications, including:

• Liquid-liquid mixing, such as chemical solutions and emulsions;
• Gas-liquid mixing, such as air or oxygen injection in treatment systems;
• Solid-liquid mixing, used in industrial dispersions and suspensions.

The choice of construction material — such as stainless steel, PVC, PP, PVDF, or coated carbon steel — is made according to chemical compatibility and process conditions, ensuring resistance, durability, and optimal performance in any operating environment.

Yes. Agimix static mixers are designed to deliver high performance even with high-viscosity or non-Newtonian fluids, such as polymers, resins, creams, and pastes.

Through CFD simulations, Agimix develops internal elements that generate controlled shear and optimized recirculation zones, allowing complete homogenization without compromising flow.
This ensures efficient mixing with low energy consumption, without the need for motorized agitators or complex mechanical systems.

Furthermore, Agimix’s modular design allows adjusting the number of elements and the total length according to the product’s viscosity and rheological behavior, ensuring maximum efficiency and stability in the final result.

Yes. All Agimix static mixers are fully customized. Each unit is developed based on a specific technical study, considering the fluid characteristics, operating conditions, and performance goals.

This customization can include:

• Selection of construction material (stainless steel, PVC, PVDF, etc.);
• Number of internal elements and type of geometry;
• Diameter, length, and type of connection;
• Internal finish and sanitary requirements (e.g., for the food industry).

This process ensures maximum efficiency, durability, and operational safety, as well as allowing seamless integration with the client’s existing system.
Agimix also provides technical support and performance testing when needed, ensuring the equipment delivers exactly the expected result.

The installation of the static mixer is simple, practical, and can be carried out in any position within the piping, both horizontally and vertically. It is connected directly via flanges, unions, or threaded connections, depending on the pipeline design.

Since it has no moving parts, the equipment does not require precise alignment or complex adjustments, reducing assembly time and cost.
Agimix provides technical drawings and detailed instructions for safe integration into the system, ensuring the mixer operates within the ideal flow and pressure conditions.

Once installed, the equipment immediately goes into operation, providing continuous and uniform mixing without the need for further adjustments.
Its robustness and simplicity make the static mixer a long-lasting, maintenance-free, and highly efficient solution for any production line.