Industrial Disperser Mixer for Cleaning Gels and Pastes

Overview

The disperser mixer for heavy cleaning gels and pastes is industrial equipment designed to homogenize high viscosity formulations and incorporate abrasive agents with maximum efficiency. This solution guarantees the breaking of agglomerates and the uniform distribution of active ingredients, resulting in a stable and high-performance final product for the sanitizing market.

Agimix has been in the market for agitation and industrial mixing solutions for 15 years, supplying agitators, tanks, reactors, mixers, dispersers and related equipment to serve the industry in general. Our engineering develops robust projects that support the continuous work required in the manufacture of products with a high solids content, ensuring repeatability and standardization in each batch produced.

For operations that require agility in batch production, the Dispersor with Hydraulic Lift is the ideal choice. This column equipment allows quick change of pans, optimizing the workflow in the manufacture of thick chemicals and significantly reducing setup time between different formulations of cleaning pastes.

When demand requires total integration, we offer the Dispersor Mixer Intensive, which consists of the complete Agimix solution (tank and disperser in a single project). Developed based on the production volume your factory needs, this system delivers high efficiency for viscous products, ensuring the perfect dispersion of powders and liquids without the formation of lumps.

Benefits and advantages

High Dispersion Capacity

The system breaks down agglomerates quickly, ensuring the perfect homogenization of abrasives in high viscosity formulations.

Agility in Production

With the Dispersor with Hydraulic Elevation, your factory saves time by quickly changing pans between manufacturing batches.

Robust Construction

Made from high-alloy stainless steel, our equipment resists corrosion by heavy chemical agents and continuous mechanical wear.

Complete Integrated Solution

The Intensive Disperser Mixer combines tank and disperser in a single project, reducing installation costs and optimizing manufacturing space.

Tailor-made Projects

We size the power and geometry of the dispersing disc based on the production volume and specific rheology of your gel or paste.

Technical specifications

These specifications are not fixed for every piece of equipment: they represent possibilities available on some of the listed models. Contact our sales team to confirm the information and the ideal configuration for your operation.

Production Capacity 50 to 10,000 liters (according to project)
Building Material 304 or 316L Stainless Steel (parts in contact with the product)
Supported Viscosity Up to 100,000 cP (high viscosity)
Lifting System Hydraulic (for column models)
Impeller Type High shear Cowles type disperser disc
Engine Power 5 CV to 150 CV (sized according to solids content)
Rotation Control Variable by frequency inverter (up to 1,750 RPM)
System Configuration Integrated tank and disperser or moving column disperser

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Frequently asked questions

Direct answers to the most common questions about this equipment and its application.

What is a disperser mixer for heavy cleaning pastes?

The disperser mixer for heavy cleaning pastes is industrial equipment focused on homogenizing high viscosity products and incorporating abrasive solids. It uses a high shear disc to break down particles and ensure a stable mixture, making it essential for the sanitizing and chemical industry.

How does the hydraulic lifting disperser work?

The Dispersor with Hydraulic Lifting works through a mobile column system that raises and lowers the agitation shaft automatically. This allows quick change of pans during batch production, significantly increasing the operational agility of the factory.

What is the advantage of intensive disperser mixer?

The main advantage of the Mixturador Dispersor Intensivo is to deliver the complete Agimix solution (tank and disperser in a single project). It offers high efficiency for high solids products, ensuring that dense formulations are processed without overloading the motor or leaving lumps.

What materials are used in manufacturing the chemical mixer?

The equipment is predominantly manufactured in 304 or 316L stainless steel in the parts that come into contact with the product. This choice of material prevents oxidation and supports the aggressiveness of chemical agents present in heavy cleaning pastes.

Does the equipment support high viscosity products?

Yes, our mixers are specifically designed to withstand high viscosity and high solids. The sizing of the motor and dispersing disc is tailored to overcome the resistance of thick gels, guaranteeing a homogeneous dispersion from the beginning to the end of the process.

Does Agimix supply the pans and tanks for mixing?

Yes, Agimix provides tanks and pans with a capacity of up to 10,000 liters integrated into the mixing system. For larger volumes, we develop the agitation system project to be installed in the large reservoir that the customer already has in the plant.

Is it possible to control the dispersion speed during the process?

Yes, speed control is carried out precisely through a frequency inverter integrated into the control panel. This allows you to adjust the rotation of the disc according to the mixing phase, avoiding initial splashes and ensuring maximum shear in the final stage.

How to avoid the formation of lumps in pastes with abrasives?

To avoid lumps, a Cowles-type dispersing disc operating at high speed is used, which generates an intense radial flow and high mechanical shear. This force immediately breaks down dust particles as soon as they come into contact with the liquid, ensuring a perfectly smooth and uniform cleaning paste.

Industrial Disperser Mixer for Cleaning Gels and Pastes

Speak to our engineers and discover how to optimize the manufacturing of cleaning gels and pastes with Agimix mixing technology.

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