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emulsification of essential oils and fragrances is the high shear mechanical process that guarantees homogeneous and stable mixing between immiscible phases, being an essential step for the manufacture of perfumes and personal hygiene products. Using a rotor-stator emulsifier, the cosmetic industry can drastically reduce the size of droplets, avoiding phase separation and guaranteeing the final visual and olfactory quality of the product.
To achieve perfect stability in complex cosmetic formulations, it is essential to rely on cutting-edge technology and reliable engineering. Agimix has been in the industrial agitation and mixing solutions market for 15 years, developing high-performance emulsification systems that meet the most rigorous standards in the fragrance industry. Our equipment operates efficiently in breaking down lumps and finely homogenizing delicate compounds.
The use of a bottom or top emulsifier acts as an indispensable aid in tanks and process reactors. When integrated with suitable pots, bins and containers, the system provides optimized process recirculation. This combination with powerful high shear pumps is ideal for ensuring that pure essences are perfectly incorporated into the hydroalcoholic or aqueous base without loss of properties.
Investing in a complete agitation and mixing system designed by Agimix means ensuring batch repeatability and maximum energy efficiency in your factory. Our solutions are custom-sized for volumes of up to 10,000 liters, delivering the robustness and reliability that your perfume and cosmetics production requires to stand out in a highly competitive market.
The use of a rotor stator emulsifier guarantees a drastic reduction in particle size, providing a stable and homogeneous emulsion that prevents phase separation in the final perfume.
Our systems operate with high shear pumps ideal for breaking down lumps, significantly accelerating the incorporation of essential oils in aqueous or alcoholic bases.
Integrated into pots and containers correctly sized, the equipment promotes continuous process recirculation, ensuring absolute uniformity throughout the entire batch produced.
Made from high-quality stainless steel, the equipment meets the sanitary requirements of the cosmetic industry, facilitating CIP cleaning and avoiding cross-contamination between fragrances.
Agimix develops the complete agitation system adapted to the volume of your production, serving everything from small test batches to industrial capacities of 10,000 liters with total precision.
These specifications are not fixed for every piece of equipment: they represent possibilities available on some of the listed models. Contact our sales team to confirm the information and the ideal configuration for your operation.
| Operation Capacity | Systems designed for volumes from 50 to 10,000 liters |
| Building Material | AISI 304 or 316L Stainless Steel (sanitary standard) |
| Type of Agitation | High shear with Rotor Stator system (bottom or top) |
| Work Rotation | 1,500 to 3,500 RPM (depending on model and viscosity) |
| Sealing System | Single or double mechanical seal with lubrication |
| Internal Finish | Mirror sanitary polishing (Ra less than 0.8 micrometers) |
| Drive Power | 1 CV to 50 CV (configured according to process demand) |
| Process Integration | Compatible with recirculation systems and high shear pumps |
Direct answers to the most common questions about this equipment and its application.
Emulsification is the process of mixing immiscible liquids, such as water and essential oil, using mechanical force to create a stable and uniform mixture. In perfumery, a high shear emulsifier is used to break the oil droplets into microparticles, ensuring that the final fragrance does not undergo phase separation on the shelf and maintains its olfactory quality.
The most suitable equipment for this application is the emulsifier rotor stator, which can be installed at the bottom or top of the mixing tank. It acts as a fundamental aid in breaking down lumps and emulsions, providing the mechanical energy necessary to incorporate essential oils into the liquid base homogeneously and extremely quickly.
To avoid phase separation, it is strictly necessary to apply a high shear rate during mixing to reduce the size of the dispersed phase droplets. The use of high shear pumps and suitable recirculation systems guarantees a fine and long-lasting emulsion, maintaining the visual properties and stability of the product over time.
Yes, Agimix supplies pots, bins and containers with a capacity of up to 10,000 liters, which are perfectly suitable for the cosmetics and perfumery industry. Our stainless steel reservoirs are designed to operate in conjunction with agitation systems, forming a complete and integrated solution for your production line.
The main advantage of the bottom emulsifier is the ability to process the product directly at the bottom of the tank, ensuring that the entire volume necessarily passes through the high shear zone. This optimizes process recirculation and is especially useful for smaller batches or when there is a large variation in the level of the liquid inside the reactor during manufacturing.
The equipment intended for the demanding fragrance industry is entirely manufactured in AISI 304 or 316L stainless steel. This material has a high-level polished sanitary finish, which prevents residue from adhering, facilitates hygiene processes and completely prevents contamination of aromas between different batches of perfumes.
Yes, the emulsifiers can be perfectly integrated into tanks and reactors that the customer already has in their plant, acting as a technological upgrade in the mixing system. Agimix develops the complete agitation project, sizing the ideal equipment to work together with your current structure and significantly improve the homogenization of essences.
Our emulsification and mixing systems are precisely sized to handle everything from small laboratory batches to industrial volumes of 10,000 liters. For specific demands that require larger reservoirs, we supply the agitation and high shear system tailored to be installed in the large tank that the customer already has.
Speak to our experts and discover how a tailor-made emulsification system can increase the quality and stability of your fragrances and perfumes.
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