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The bottom emulsifier for paints and varnishes is an industrial equipment designed to act on breaking down lumps and emulsions directly at the base of tanks and process reactors. This solution is fundamental to guarantee the stability, uniform dispersion of pigments and the perfect homogeneity required in the manufacture of high-performance coatings.
When operating with the rotor and stator system, the Bottom Emulsifier Agitators (Rotor and Stator) works as an indispensable assistant in chemical production. It creates a high mechanical shear that reduces particle size, optimizing color development and preventing unwanted sedimentation in the final product.
Agimix has been in the industrial agitation and mixing solutions market for 15 years, serving the industry in general with excellence. For the paint sector, we supply everything from complete systems with our own reservoirs of up to 10,000 liters to the integration of the high shear emulsifier into large tanks that the customer already has in their manufacturing plant.
Investing in an industrial emulsification system from Agimix means ensuring energy efficiency and batch repeatability. Our equipment is custom-sized to withstand the high viscosity of varnishes and the abrasiveness of mineral fillers present in paints, raising the quality standard of your chemical production line.
The system acts directly to break down lumps and emulsions, ensuring a smooth mixture free of unwanted agglomerates in the final product.
Promotes uniform dispersion of pigments, resulting in superior color stability for high-end automotive and real estate paints.
The Bottom Emulsifier Agitators (Rotor and Stator) can be installed in new Agimix tanks of up to 10,000 liters or adapted to the customer's existing reactors.
The high mechanical shear accelerates homogenization, reducing processing time and increasing factory productivity.
Built with high resistance materials to withstand the abrasiveness of mineral loads and the high viscosity of industrial varnishes.
These specifications are not fixed for every piece of equipment: they represent possibilities available on some of the listed models. Contact our sales team to confirm the information and the ideal configuration for your operation.
| System Type | High shear rotor and stator |
| Installation Position | Bottom (or top as auxiliary) in tanks and reactors |
| Building Material | Stainless Steel 304 or 316L (according to chemical requirements) |
| Own Tank Capacity | Up to 10,000 liters (larger systems installed in the customer's tank) |
| Operation Rotation | 1,500 to 3,600 RPM (depending on rotor diameter) |
| Engine Power | 5 HP to 100 HP (sized according to viscosity) |
| Sealing | Single or double mechanical seal with sealing plane |
| Main Application | Breaking down lumps and emulsions in paints and varnishes |
Direct answers to the most common questions about this equipment and its application.
The bottom emulsifier for paints and varnishes is high shear equipment installed at the base of industrial tanks. It is used to break down lumps and emulsions, ensuring that the pigments and resins mix in a perfectly homogeneous way.
The system works by sucking fluid into a mixing head where the rotor rotates at high speed inside a fixed stator. This process generates high mechanical and hydraulic shear, essential for dispersing solid particles and creating a stable emulsion in the varnish or paint.
Agimix manufactures complete systems with its own reservoirs of up to 10,000 liters. For higher volumes common in large chemical industries, we supply and install the emulsification system directly in the tank or reactor that the customer already has in their plant.
The main advantage is the ability to process materials that tend to settle, ensuring that solids are constantly drawn into the shear zone. The Bottom Emulsifier Agitators (Rotor and Stator) acts as an excellent assistant to prevent the accumulation of material at the bottom of the tank.
The equipment is predominantly manufactured in 304 or 316L stainless steel, materials that offer excellent resistance to corrosion caused by solvents and chemical components. This robust construction guarantees the durability of the industrial emulsifier even in aggressive environments.
Yes, the equipment is designed to withstand high viscosity fluids. The motor and rotor and stator assembly are specifically sized to overcome varnish resistance, promoting efficient homogenization without overloading the electrical system.
Yes, integration is completely viable and highly recommended in the chemical industry. The bottom emulsifier works perfectly as an auxiliary to a top agitator, combining global flow with localized high shear to optimize process time.
Sealing is carried out using a high performance mechanical seal, which can be single or double depending on the aggressiveness of the product. This sealing system is rigorously tested to ensure complete safety against solvent and resin leaks during continuous operation.
Speak to our engineers and discover how the bottom emulsifier can optimize your paint dispersion process.
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