Industrial Mixer for Sauces and Pasty Foods | Agimix

Overview

The industrial mixer for sauces and pasty foods is equipment designed to ensure the perfect homogenization of high viscosity liquid and solid ingredients. Essential in the food industry, this system works directly to break down lumps and emulsify, ensuring the ideal texture for products such as mayonnaise, ketchups, mustards and creams.

To achieve the quality standard required by the market, it is essential to use technologies such as Dual Motion Mixer Agitator, which offers maximum efficiency and energy savings. In processes that require emulsion stability, the integration of a Bottom Emulsifier (Rotor-Stator) acts as an indispensable aid in breaking lumps and forming stable emulsions in process reactors.

Agimix has been in the industrial agitation and mixing solutions market for 15 years, developing customized projects with advanced engineering. We offer everything from adapting agitation systems to existing tanks to supplying a complete Plant for the production of Pasty Foods and Sauces, in turnkey format, integrating all the necessary equipment for your production line.

Our equipment, such as the Vertical Agitator and the Industrial Process Reactors, are designed using computational fluid dynamics (CFD). This guarantees high operational performance and rigorous preservation of the sensory characteristics of the food, avoiding unwanted aeration and excessive shear during mixing.

Industrial Mixer for Sauces and Pasty Foods | Agimix

Benefits and advantages

Texture and Homogeneity

It guarantees the perfect texture and standardization of the final product, eliminating lumps with the use of the Bottom Emulsifier.

Energy Efficiency

The advanced design of the Dual Motion Mixer Agitator reduces energy consumption while maintaining high performance.

Food Hygiene and Safety

Equipment made of sanitary stainless steel with a polished finish, facilitating CIP cleaning and avoiding contamination.

Customized Solutions

Projects sized via computational fluid dynamics (CFD) to exactly meet the viscosity and rheology of your food.

Complete Integration

We supply everything from the stirring system to the complete process plant in a turnkey format for your factory.

Technical specifications

These specifications are not fixed for every piece of equipment: they represent possibilities available on some of the listed models. Contact our sales team to confirm the information and the ideal configuration for your operation.

Production Capacity 50 to 10,000 liters (or agitation systems for customer's larger tanks)
Building Material AISI 304 or 316L Stainless Steel (sanitary standard)
Internal Finish Sanitary polishing (Ra < 0.8 µm)
Mixing System Vertical, lateral shakers or Dual Motion technology
Emulsification High shear rotor-stator (integrated option)
Temperature Control Heating or cooling jacket (reactors)
Supported Viscosity Up to 100,000 cP (centipoise)
Cleaning Prepared for CIP (Clean-In-Place) systems

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Frequently asked questions

Direct answers to the most common questions about this equipment and its application.

What is an industrial mixer for sauces and pasty foods?

The industrial mixer for sauces is equipment developed to homogenize high viscosity ingredients. It works by efficiently mixing liquid and solid phases, ensuring the smooth and uniform texture required in products such as mayonnaise and creams.

What is the best shaker for making mayonnaise and ketchup?

The best equipment is the Dual Motion Mixer Agitator combined with a high shear system. This combination allows the perfect emulsification of oil with water, stabilizing the mixture and preventing phase separation in the final product.

How does the rotor-stator emulsifier work in the food industry?

The Emulsificador Rotor-Estator works by forcing product through a narrow gap at high speed. This generates high mechanical shear, making it ideal for breaking lumps and creating fine emulsions in process reactors.

Does Agimix supply large tanks to the food industry?

Agimix manufactures tanks and reactors with a capacity of up to 10,000 liters. For higher volumes, we supply and install the complete agitation system directly in the tank or reservoir that the customer already has in the plant.

Is it possible to buy just the dosing system or separate packaging?

We do not sell accessories or auxiliary systems in isolation. Agimix provides the Plant for the production of Pasty Foods as an integrated project, combining agitation, dosing and control in a complete solution.

How to avoid incorporating air when mixing sauces?

To avoid aeration, the design must use suitable impellers and precise rotation control. The use of a Vertical Agitator sized by computational fluid dynamics (CFD) guarantees the movement of the fluid without creating vortices that draw air into the mass.

What material is recommended for pasty food mixers?

The mandatory material is AISI 304 or 316L stainless steel with a sanitary finish. This type of metal alloy prevents food contamination, resists the acidity of ingredients such as vinegar and tomatoes, and facilitates CIP cleaning processes.

What is the difference between a common agitator and a sauce process reactor?

The Process Reactor allows thermal and pressure control during mixing. While the common agitator only moves the fluid, the reactor has heating or cooling jackets, essential for cooking or pasteurizing sauces and pastes.

Industrial Mixer for Sauces and Pasty Foods | Agimix

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