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DEM simulation for Ribbon Blender is an advanced computational technology that analyzes the individual behavior of particles during powder mixing, allowing you to identify and mitigate critical failures such as material segregation. Using the Discrete Element Method, engineers are able to predict the exact flow of solids, optimizing the design of the helical ribbons and ensuring perfect homogenization of the batch in the first minutes of operation.
In the pharmaceutical, food and chemical industries, mixing uniformity is a non-negotiable factor. Segregation problems occur when particles of different sizes or densities separate, severely compromising the quality of the final product. By applying particle flow simulation, it is possible to adjust the rotation speed and internal geometry of the Ribbon Blender Mixers, which we custom manufacture in AISI 304 or 316 stainless steel, with capacities ranging from 50 to 15,000 liters.
Agimix has been in the industrial agitation and mixing solutions market for 15 years, using the most modern engineering principles to design extremely high-performance equipment. In addition to conventional ribbon mixers, our expertise covers the Arado Type Mixer for constant homogenization and the V / Y Mixer, ideal for processes that require maximum efficiency in mixing solids without damaging sensitive granules.
Investing in an optimized industrial mixer means drastically reducing cycle time, minimizing waste of inputs and ensuring total repeatability of the process. Our projects consider all the critical variables of your product, delivering a complete and highly reliable mixing system to increase the productivity of your production line.
Computational analysis eliminates dead zones, ensuring a homogeneous powder mix throughout the useful volume of the equipment.
Optimizes the profile of the ribbons of the Ribbon Blender Mixers, preventing particles of different densities from undergoing segregation during discharge.
Precise sizing reduces unnecessary dust friction, resulting in lower energy consumption and longer gearmotor life.
It allows you to predict the behavior of powder from small batches to industrial capacities of 15,000 liters with complete safety and precision.
Ideal for integrating complex systems, and can be evaluated in conjunction with solutions such as the Biconico Mixer for different profiles of particulate solids.
These specifications are not fixed for every piece of equipment: they represent possibilities available on some of the listed models. Contact our sales team to confirm the information and the ideal configuration for your operation.
| Volumetric Capacity | 50 to 15,000 liters |
| Building Material | AISI 304 or AISI 316 stainless steel |
| Type of Mixing Element | Concentric double helical ribbons |
| Main Application | Mixing of powders, granules and dry solids |
| Drive | High-performance gearmotor |
| Shaft Seal | Teflon gasket or mechanical seal |
| Internal Finish | Sanitary polished or brushed |
| Unloading System | Butterfly valve or pneumatic gate |
The Agimix Horizontal Plow Mixer is designed to ensure homogenization in industrial processes that require constant and homogeneous mixing.
Explore Agimix V and Y type mixers, perfect for homogeneous industrial solid mixing processes. High efficiency, durability, and performance for feed, food, and chemical industries.
The Agimix Biconical Mixer is designed to guarantee maximum efficiency in the homogeneous mixing of powders, granules and other dry materials. Ideal for the pharmaceutical, food and chemical industries, this equipment offers high performance and r...
Direct answers to the most common questions about this equipment and its application.
DEM simulation (Discrete Element Method) is a computational tool that models the individual movement of particles within the mixer. It allows you to visualize exactly how the powder behaves under the action of the helical ribbons, helping to optimize the equipment design for more efficient and faster mixing.
The simulation identifies where and why particles of different sizes or densities separate during the process. With this precise data, our engineers adjust the geometry and line speed of Ribbon Blender Mixers to create a cross-flow that forces continuous homogenization, preventing unwanted segregation.
We manufacture custom-made equipment with capacities ranging from 50 to 15,000 liters. All projects are rigorously dimensioned to meet the specific demands of the food, pharmaceutical, chemical and cosmetic industries, guaranteeing high mixing performance on any scale.
Our industrial mixers are made of AISI 304 or 316 stainless steel. This careful choice of material ensures maximum durability, corrosion resistance and full compliance with the strict sanitary standards required by several cutting-edge industrial sectors.
No, there are several technologies depending on the characteristics of your final product. In addition to the ribbon mixer, we offer the V / Y Mixer and the Biconic Mixer, which are excellent alternatives for processes that require a smooth and homogeneous mixing of extremely fragile granules.
Yes, the advanced software calculates the exact time needed for the particles to reach the desired degree of homogeneity. This avoids the phenomenon of overmixing, which can cause mechanical degradation of the product, and guarantees an optimized cycle time for your production line.
The discharge is designed with quick-opening valves and optimized geometry at the bottom of the U-shaped chute. The simulation-validated design guarantees a mass flow, drastically minimizing the risk of particles separating again during the powder transfer to the next stage.
Yes, we provide complete projects and systems that integrate the main mixer with other peripheral equipment, such as access platforms, hoppers and feeding systems. Our engineering team evaluates the entire process flow to deliver an integrated industrial solution ready to operate with maximum efficiency.
Talk to our engineers and discover how an optimized Ribbon Blender can improve the quality of your powder blend.
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