Ribbon Blender Mixer for Dry Mortars and Grouts

Overview

The Ribbon Blender Mixer for dry mortar and grout production is an industrial equipment designed to homogenize cement, sand, polymers and chemical additives with extreme efficiency. With capacities ranging from 50 to 15,000 liters, this system guarantees the perfect dispersion of solid components, resulting in a final product of superior and standardized quality for the construction sector.

Agimix has been in the industrial agitation and mixing solutions market for 15 years, providing tailor-made projects to serve the industry in general. For manufacturers of construction materials, we develop integrated systems that unite the main mixer with essential peripherals, ensuring a continuous, safe production line free from operational bottlenecks.

We understand that handling powders requires strict control of flow and safety. Therefore, our mixers operate in conjunction with auxiliary systems integrated into the project, such as the Rasga Sacos Reception Hopper and the Big Unloader Auxiliary Systems Bag. The mixer's feed is optimized by the Rosca Conveyadora, while the Dedusting Cabin controls the emission of particulates. It is important to highlight that these accessories are supplied exclusively as part of a complete mixing project, never sold in isolation.

Depending on the specific formulation of your product, the process may require breaking up agglomerates before the mixing step. In these cases, we integrate Solid Desgrumador to ensure a uniform flow. In addition to the Ribbon Blender, for processes that require more intense mixing dynamics, the Plow Mixer Plow Type Mixer acts as an excellent alternative, ensuring constant homogenization even with additives that are difficult to disperse.

Ribbon Blender Mixer for Dry Mortars and Grouts

Benefits and advantages

Perfect Homogenization

The design of the helical ribbons of the Ribbon Blender Mixer guarantees the homogeneous mixing of cement and additives in record time.

Integrated Projects

We provide the total solution by combining the mixer with peripherals such as Rosca Transportedora for fast and safe feeding.

Particulate Control

With the integration of the Dedusting Cabin into the system, we guarantee the protection of operators and compliance with environmental standards.

High Durability

Equipment manufactured to measure in AISI 304 or 316 stainless steel or high-resistance carbon steel, withstanding the abrasiveness of sand and cement.

Production Scalability

Projects sized to meet everything from small demands to large industries, with capacities ranging from 50 to 15,000 liters.

Technical specifications

These specifications are not fixed for every piece of equipment: they represent possibilities available on some of the listed models. Contact our sales team to confirm the information and the ideal configuration for your operation.

Useful Capacity 50 to 15,000 liters
Building Material AISI 304, AISI 316 Stainless Steel or Carbon Steel
Type of Agitator Double helical ribbons (Ribbon) or Plow type
Unloading System Butterfly valve, pneumatic gate or manual actuation
Shaft Seal Teflon gaskets or mechanical seal with air purge
Drive High torque gearmotor with frequency inverter
Accessory Integration Compatible with hoppers, bag rippers and screw conveyors in complete projects
Security Covers with protective grids and electrical interlock sensors

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Frequently asked questions

Direct answers to the most common questions about this equipment and its application.

What is a Ribbon Blender for mortar?

The Ribbon Blender is a horizontal industrial equipment used to mix dry powders, such as cement, sand and chemical additives. It uses a central axis with double helical belts that move the material in opposite directions, ensuring quick and efficient homogenization for the production of mortar and grout.

What is the capacity of Agimix industrial grout mixers?

Agimix's Ribbon Blender Mixers are custom-made with capacities ranging from 50 to 15,000 liters. The exact sizing depends on the apparent density of your mortar formulation and your factory's batch production target.

Does Agimix sell the screw conveyor or the bag tearer separately?

No, Agimix supplies this equipment exclusively as part of a complete mixing project. The Rasga Sacos Reception Hopper and the Rosca Conveyadora are integrated into the main mixer to ensure perfect and synchronized operation of the entire system productive.

How to avoid dust during dry mortar production?

To control dust, we integrated a Dedusting Cabin and suitable exhaust systems into the complete project. This controls the emission of particulates when handling cement and powder additives, keeping the environment clean and ensuring the safety of operators.

What is the difference between the Ribbon Blender and the Plow Type Mixer?

The Ribbon Blender uses helical ribbons for smooth and efficient mixing of dry powders, while the Arado Type Mixer creates more aggressive mechanical fluidization. The plow-type model is ideal for processes that require the breaking of more resistant agglomerates or extremely short mixing times.

How to deal with hardened additives in the grout formulation?

To solve the problem of hardened raw materials, the project can include a Solid Desgrumador before the mixer enters. This equipment breaks down lumps and agglomerates, ensuring a uniform flow and avoiding dispersion defects in the final product.

What material is used in the manufacture of the construction mixer?

Our mixers can be manufactured in AISI 304 or 316 stainless steel, or in high-thickness carbon steel. The choice of material depends on the abrasiveness of the sand used and the corrosion resistance requirements of the chemical additives present in your mortar.

How are large volumes of cement fed into the mixer?

The feeding of large volumes is done through integrated systems, using the Big Bag Unloader connected to screw conveyors or pneumatic systems. This automation speeds up the factory's internal logistics and provides high production with minimal manual effort.

Ribbon Blender Mixer for Dry Mortars and Grouts

Talk to our engineers and discover how a complete mixing project can increase the productivity of your mortar and grout factory.

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