Pressione Esc para fechar
The Static Mixer is equipment designed to perform the continuous and homogeneous mixing of liquids directly in the piping. This solution operates without the need for moving parts or external energy consumption, using only the energy of the fluid flow itself to create turbulence and promote perfect homogenization.
The application of the in-line static mixer is ideal for industrial processes that require the dosing of additives, dilution of chemical products or homogenization of fluids with different viscosities. As the process occurs continuously, the system guarantees high mixing efficiency in a reduced space, optimizing the layout of the industrial plant.
With 15 years of experience in the industrial agitation and mixing solutions market, Agimix develops tailor-made projects to meet the specific demands of each client. Our industrial static mixer is manufactured with high-resistance materials, ensuring durability and operational safety even in aggressive environments.
Opting for a static mixing system means drastically reducing maintenance costs, as the absence of mechanical components eliminates frictional wear. Furthermore, controlled load loss ensures that the production process maintains its ideal flow rate, delivering a final product with superior and standardized quality.
The Static Mixer guarantees perfect homogenization of liquids directly in the production line, increasing the quality of the final product.
The equipment uses the force of the fluid flow to operate, resulting in zero electrical energy consumption for the mixing process.
As it does not have moving mechanical components, the system presents virtually zero wear, which exponentially increases its useful life.
The simplicity of the in-line design eliminates the need for frequent stops, providing extremely low maintenance costs for the industry.
We develop each static mixer to measure, sizing the number of internal elements and the diameter of the piping according to the flow rate of your process.
These specifications are not fixed for every piece of equipment: they represent possibilities available on some of the listed models. Contact our sales team to confirm the information and the ideal configuration for your operation.
| Working principle | In-line mixing by static elements |
| Building material | 304 Stainless Steel, 316L Stainless Steel or special alloys upon request |
| Pipe diameter | 1/2 inch to 24 inches (according to design) |
| Number of mixing elements | 2 to 24 elements (scaled by viscosity) |
| Connection type | Flanged, threaded or sanitary (Tri-Clamp) |
| Load loss | Calculated and optimized for each specific application |
| Supported viscosity | 1 cP up to 10,000 cP |
| Power consumption | Zero (uses the energy of the fluid flow) |
Direct answers to the most common questions about this equipment and its application.
The static mixer is continuous mixing equipment installed directly in the pipeline. It works through fixed geometric elements inside that divide, rotate and recombine the fluid flow, ensuring a homogeneous mixture without the use of motors.
The main application of the in-line static mixer is the continuous homogenization of liquids, dilution of chemical products and dosing of additives. It is widely used in the chemical, food, water treatment and petrochemical industries.
No, the Static Mixer operates with zero external energy consumption. The homogenization process occurs using exclusively the kinetic energy generated by the fluid flow itself that is pumped through the pipe.
Maintenance is extremely simple and low cost, as the equipment has no moving parts. Generally, cleaning the static mixing system is done through CIP (Clean-In-Place) processes, without the need for frequent disassembly.
The pressure loss varies according to the viscosity of the fluid, the flow rate and the number of internal elements. Agimix sizes each in-line mixing project to ensure that pressure drop is minimal and does not affect the performance of the customer's pump.
Yes, the industrial static mixer is highly efficient in mixing fluids with different viscosities. The design of the mixing elements is specifically calculated to promote the necessary shear and integrate the components perfectly.
We manufacture the equipment mainly in 304 and 316L Stainless Steel, ensuring high resistance to corrosion. For applications with highly aggressive fluids, the in-line mixer can be designed with special alloys or specific coatings.
Agimix designs and supplies the complete mixing system, integrating the static mixer into the customer's process line. Although the focus is agitation and mixing technology, we can scale the solution to work in conjunction with the pumps and piping already existing in your plant.
Optimize your production process with a custom-made static mixer and guarantee maximum efficiency without additional energy costs.
Request a quote