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The paddle mixer for solid substrates is an industrial equipment designed for the homogenization of agricultural waste and manure before feeding into biodigesters. This preliminary step guarantees a uniform mixture, an essential factor to optimize the anaerobic digestion process and maximize the generation of renewable energy in biogas plants.
Variation in biomass density and moisture can severely compromise the yield of the fermentation system. To solve this challenge, we apply advanced technologies such as Fluidized Zone Double Paddle and Axis Mixers, which promote the three-dimensional crossing of particles. This results in a perfectly integrated organic mass, preventing the formation of crusts or dead zones inside the main reactor.
With 15 years of experience in the industrial agitation and mixing solutions market, Agimix develops complete and tailored projects for the bioenergy sector. Depending on the characteristics of the waste, we can integrate the Arado Type Mixer for breaking agglomerates or the Ribbon Blender Mixers, available in capacities of 50 to 15,000 liters. It is important to highlight that we supply the high-performance mixing and preparation system for the food line, not manufacturing the large biodigestion tanks themselves.
It guarantees a uniform mixture of biomass, eliminating air pockets and dry agglomerates before digestion.
Optimizes biogas production by preparing the ideal substrate for the continuous action of anaerobic bacteria.
Built to withstand abrasive and corrosive materials, ensuring a long useful life for industrial equipment.
Reduces processing time and energy consumption in the biodigester feed line.
Tailor-made systems, integrating the Paddle Mixer according to the exact needs of your plant.
These specifications are not fixed for every piece of equipment: they represent possibilities available on some of the listed models. Contact our sales team to confirm the information and the ideal configuration for your operation.
| Mixing Chamber Capacity | 50 to 15,000 liters |
| Building Material | Carbon Steel, Stainless Steel AISI 304 or 316 |
| Rotor Type | Shovels, Double Shaft or Plow Type |
| Drive | High torque gearmotor |
| Sealing System | Special gasket or mechanical seal |
| Main Applications | Agricultural residues, manure, straw and biomass |
| Operating Regime | Batch or Continuous (depending on the project) |
| Discharge | Tilting valve, pneumatic gate or solid bottom |
Direct answers to the most common questions about this equipment and its application.
The biogas paddle mixer is an industrial piece of equipment focused on standardizing organic waste before biodigestion. It uses a rotating shaft with strategically positioned blades to create a continuous flow, transforming manure and agricultural waste into a homogeneous mass ready for the reactor.
prior homogenization of the substrate is vital to avoid phase separation and the formation of crusts inside the reactor. A well-prepared mixture facilitates the contact of microorganisms with organic matter, accelerating anaerobic fermentation and significantly increasing the volume of gas generated.
The system is highly versatile and processes agricultural waste, animal manure, straw and food waste. For materials with a high tendency to agglomerate, the Arado Type Mixer may be the most suitable solution due to its high shear and disaggregation capacity.
No, Agimix is a specialist in the substrate mixing and preparation system. We supply the industrial mixers that feed the process, with mixing chambers of up to 15,000 liters, but the customer must own or purchase large reservoirs and biodigestion ponds separately.
The paddle mixer is ideal for denser and stickier materials, promoting a lifting and folding movement of the biomass. The Ribbon Blender Mixers use helical ribbons, being excellent for powders and granules, operating in volumes of 50 to 15,000 liters with custom manufacturing.
Yes, our equipment is manufactured with materials with high mechanical and chemical resistance, such as AISI 304 or 316 stainless steel. This guarantees total protection against the severe corrosion typical of biogas, leachate and industrial effluent processing environments.
The drive is carried out using a high-torque gearmotor, specifically designed to overcome the inertia of heavy and humid masses. This ensures a constant and controlled rotation, essential for standardizing the solid substrate without overloading the motor.
We do not sell accessories or peripherals in isolation. Agimix provides complete projects and systems, integrating the main mixer with hoppers, screws and feeding systems, ensuring the perfect functioning of the entire biomass preparation line.
Increase the efficiency of your biodigester with a tailor-made mixing system for your plant.
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