Industrial Dispenser for Cosmetic Creams and Emulsions

Overview

An industrial disperser for creams and emulsions is equipment designed to promote the intimate and homogeneous mixing of immiscible phases, such as oil in water (O/W) or water in oil (W/O), resulting in products with controlled texture, stability and viscosity. This process is crucial in the manufacture of cosmetics, pharmaceuticals and personal care products, where the final quality directly depends on the fineness and uniformity of the dispersion. Agimix, with 15 years of experience in the market, offers robust and personalized solutions in agitation and industrial mixing, guaranteeing excellence in its formulations.

The application of dispersers is essential to avoid phase separation, sedimentation or flocculation, common problems in complex formulations. Equipment such as the Hydraulic Elevation Dispersor or the Agimix Intensive Disperser Mixer are designed to handle a wide range of viscosities and volumes, from laboratory batches to large-scale productions. Choosing the appropriate high shear disperser is vital to achieving the desired rheological characteristics, such as the creaminess of a moisturizer or the fluidity of a lotion.

Our dispersers use high shear energy principles to break up agglomerates and reduce particle size, creating fine, stable emulsions. This is especially important in products that require a long shelf life and impeccable consistency, such as sunscreens, liquid foundations and anti-aging creams. Agimix understands the nuances of oil phase dispersion in water phase and vice versa, offering equipment that guarantees the integrity of the formulation and the repeatability of the process.

In addition to dispersers, Agimix complements its solutions with industrial process tanks and reservoirs, which can be configured with heating, cooling and agitation systems, such as the Lateral/Horizontal Industrial Agitator or the Multifunctional Shaker, to optimize each stage of production. Our expertise in industrial agitation and mixing solutions ensures that each customer receives a complete and efficient system designed for their specific needs, from pre-mixing to final dispersion.

Industrial Dispenser for Cosmetic Creams and Emulsions

Benefits and advantages

Superior Homogeneity and Stability

Our dispersers guarantee fine and stable emulsions, preventing phase separation and ensuring the quality and prolonged shelf life of creams and lotions.

Precise Viscosity Control

Agimix technology allows exact control of the rheology of products, achieving the ideal viscosity and texture for each cosmetic or pharmaceutical formulation.

Process Time Reduction

With high shear energy, our equipment such as the Intensive Dispersor Mixer optimizes dispersion time, increasing the efficiency and productivity of your production line.

Application Versatility

Designed to handle a wide range of raw materials and viscosities, Agimix dispersers are ideal for various formulations, from light gels to dense creams.

Hygienic and Reliable Design

Constructed with high quality materials (stainless steel) and sanitary design, our dispersers facilitate cleaning and meet the stringent demands of the cosmetic and pharmaceutical industry.

Technical specifications

Processing Capacity 50 to 10,000 liters per batch
Engine Power 5 and 75 CV (3.7 and 55 kW)
Disperser Rotation Up to 3,600 RPM (variable)
Building Material AISI 304/316L Stainless Steel
Elevation Type Hydraulic or pneumatic (for models with lifting)
Sealing System Double mechanical seals or sanitary gaskets
Speed ​​Control Frequency Inverter (VFD)
Surface Finish Sanitary polishing (Ra < 0.8 µm)

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Frequently asked questions

Direct answers to the most common questions about this equipment and its application.

What is an industrial disperser for creams and emulsions?

An industrial disperser for creams and emulsions is equipment that uses high shear energy to mix immiscible phases, such as oil and water, creating a homogeneous and stable dispersion. It is essential for the production of cosmetics, pharmaceuticals and personal hygiene products, ensuring the desired texture and stability.

What is the difference between a disperser and a conventional cream shaker?

The main difference lies in the intensity of mixing: a disperser applies high shear energy to break agglomerates and reduce particle size, forming fine emulsions. A conventional stirrer, such as the Multifunctional Stirrer, is best suited for low to medium viscosity mixtures and maintaining homogeneity, but not for the initial formation of complex emulsions.

How does a disperser guarantee the stability of an emulsion?

A disperser ensures the stability of an emulsion by reducing the size of the dispersed phase droplets to a microscopic level, increasing the contact area and uniformity of distribution. This minimizes the tendency for phase separation (creaming or sedimentation) and flocculation, resulting in a product with a longer shelf life and consistency.

What types of creams and emulsions can be processed by an Agimix disperser?

Agimix dispersers are versatile and can process a wide range of products, including moisturizing creams, body lotions, sunscreens, liquid foundations, hair gels, pharmaceutical ointments and other cosmetic and pharmaceutical formulations that require high homogeneity and stability.

Is it possible to use the same disperser for different formulations?

Yes, many of our dispersers, like the Hydraulic Elevation Disperser, are designed for versatility. With speed control via frequency inverter and the possibility of changing rotors, it is possible to adapt the equipment to different formulations and viscosities, optimizing investment.

How important is sanitary design in dispersers for the cosmetics industry?

sanitary design is crucial to prevent product contamination and ensure compliance with hygiene standards. Our dispersers are made of 304/316L stainless steel with a polished finish, smooth and easy-to-clean surfaces, minimizing the accumulation of waste and microbial proliferation.

Does Agimix offer complete solutions for cream production?

Yes, Agimix offers complete solutions, which go beyond the disperser. We can integrate process tanks with heating/cooling and auxiliary agitation systems, such as the Dual Motion Mixer Agitator, ensuring an optimized manufacturing process from start to finish.

How do I choose the ideal disperser for my application?

The choice of the ideal disperser depends on factors such as batch volume, phase viscosity, desired granulometry, shear sensitivity and specific characteristics of the formulation. Our technical team is available to assist in selecting the most suitable equipment, such as the Intensive Dispersor Mixer or the Bottom Emulsifier (Rotor–Stator), to your needs.

Industrial Dispenser for Cosmetic Creams and Emulsions

Ensure the stability and quality of your creams and emulsions with Agimix technology.

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