Ribbon Blender Mixer for Acids and Agricultural Formulations

Overview

The Ribbon Blender Mixer for agricultural formulations is an industrial equipment designed to ensure the homogeneous mixing of powders, granules and liquids, including the incorporation of acids in fertilizers and pesticides. This horizontal agitation system uses helical belts that promote an intense cross flow, essential for the effectiveness of inputs in the field.

In the production of agrochemicals, precision is fundamental. The addition of corrosive components requires the equipment to be manufactured from high-resistance materials, such as AISI 316 stainless steel, withstanding the severe chemical conditions of the process. With capacities ranging from 50 to 15,000 liters, our solutions meet everything from small batches to large demands in the agricultural chemical industry.

Agimix has been operating in the industrial agitation and mixing solutions market for 15 years, offering complete projects for the agribusiness sector. In addition to the main mixer, we developed the complete Solid Materials Mixing Plant, integrating customized operating platforms and dosing systems for a highly productive and safe fertilizer factory.

Ribbon Blender Mixer for Acids and Agricultural Formulations

Benefits and advantages

Highly Homogeneous Mixture

The design of double helical ribbons guarantees perfect homogenization of powders and liquids, increasing the quality of agricultural pesticides.

Reduced Batch Time

Cross-flow mechanics decreases mixing time, increasing the daily productivity of your fertilizer plant.

High Chemical Resistance

Made to measure in AISI 304 or 316 stainless steel, the equipment resists corrosion during the incorporation of agricultural acids.

Low maintenance cost

Designed with robust and easily accessible components, the Ribbon Blender Mixer reduces unscheduled stops and operational costs.

Integrated Turnkey Projects

We deliver the complete solution, integrating the mixer into a Solid Materials Mixing Plant with customized platforms for your operation.

Technical specifications

These specifications are not fixed for every piece of equipment: they represent possibilities available on some of the listed models. Contact our sales team to confirm the information and the ideal configuration for your operation.

Production Capacity 50 to 15,000 liters per batch
Building Material AISI 304 or 316 stainless steel
Type of Agitator Reverse flow double helical ribbons (Ribbon)
Drive System High torque gearmotor with frequency inverter
Sealing System Teflon gaskets or acid-resistant mechanical seal
Unloading System Quick actuation pneumatic butterfly or gate valve
Addition of Liquids Upper piping with spray nozzles
Plant Integration Customized platforms for equipment operation

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Frequently asked questions

Direct answers to the most common questions about this equipment and its application.

What is a Ribbon Blender for agricultural formulations?

The Ribbon Blender is an industrial equipment with a horizontal trough with helical ribbons, used to homogenize powders, granules and liquids. In agriculture, it is essential for creating precise formulations of fertilizers and pesticides, ensuring uniform distribution of active ingredients.

What is the ideal mixer material to work with agricultural acids?

The most recommended material is AISI 316 stainless steel, due to its very high resistance to chemical corrosion. The use of this metallic alloy in the Ribbon Blender Mixer prevents premature wear of the equipment when processing acids and aggressive components.

What is the production capacity of a Ribbon Blender mixer?

Capacity varies from 50 to 15,000 liters per batch, depending on the project sized for your plant. This flexibility allows the equipment to serve everything from research laboratories to large-scale production in a fertilizer factory.

How does adding liquids and acids to the powder mixer work?

The addition is done through spray nozzles installed on the top cover of the equipment. This system sprays liquids onto the moving dough, ensuring homogeneous absorption without forming unwanted lumps in the agricultural formulation.

Does Agimix provide the complete fertilizer mixing plant?

Yes, Agimix develops the complete turnkey solution for your process. We design and install the Solid Materials Mixing Plant, which includes the main mixer, dosing systems and customized operation platforms.

What is the difference between the Ribbon Blender and the Biconical Blender?

The Ribbon Blender uses internal mechanical agitation using ribbons to force the mixture, making it ideal for adding liquids to powders. The Biconic Mixer works by gentle tipping, being more suitable for dry and friable materials that cannot suffer excessive friction.

Can the Ribbon Blender be used for powdered crop protection products (WP)?

Yes, the equipment is highly efficient for the production of wettable powders (WP) and other solid pesticides. The action of the helical ribbons guarantees the perfect dispersion of active and inert ingredients, resulting in a high quality final product.

How is the mixer cleaned after processing agrochemicals?

Cleaning is made easier by the internal design without sharp corners and the sanitary finish of the stainless steel. Equipment can be designed with wide inspection covers and integrated washing systems to ensure complete removal of chemical residues between batches.

Ribbon Blender Mixer for Acids and Agricultural Formulations

Speak to our engineers and guarantee maximum efficiency in your line of agricultural pesticides.

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