Pressione Esc para fechar
CFD simulation for magnetic stirrers is a computational engineering tool used in the pharmaceutical industry to predict, analyze and optimize the flow of fluids within reactors. This method guarantees an aseptic and efficient mixing of sensitive active ingredients, eliminating dead zones and drastically reducing process time.
With 15 years of experience in the industrial agitation and mixing solutions market, Agimix uses computational fluid dynamics to design high-precision systems. The application of CFD in the development of the Magnetic Stirrer allows the hydrodynamic behavior to be validated even before manufacturing, ensuring that the equipment meets the rigorous quality and hygiene standards required by national and international regulatory bodies.
In biotechnological and drug production processes, product integrity is non-negotiable. By integrating simulation into the design of the Pharmaceutical Reactor with Magnetic Stirrer, our advanced engineering delivers special equipment for the most demanding processes. The result is a high degree of asepsis, precise control of the shear rate and perfect homogenization of injectable solutions, vaccines, syrups and suspensions.
Investing in a project validated by fluid simulation means mitigating risks of cross-contamination and optimizing the plant's energy consumption. Our magnetic stirring systems are custom-sized for the specific rheological characteristics of your product, ensuring safe scalability and superior results across your entire pharmaceutical production line.
The computational fluid dynamics study guarantees total homogenization of the volume, avoiding accumulation of material at the bottom of the tank and batch losses.
CFD simulation allows you to adjust the rotor geometry to achieve the ideal mixture in less time, increasing plant productivity.
We designed the Pharmaceutical Reactor with Magnetic Stirrer to meet the most demanding processes, ensuring the integrity of sensitive fluids.
The precise sizing of the magnetic agitation prevents the motor from oversizing, significantly reducing electrical energy consumption.
Each Magnetic Stirrer is designed with virtual validation specific to your product's rheology, ensuring superior results and repeatability.
These specifications are not fixed for every piece of equipment: they represent possibilities available on some of the listed models. Contact our sales team to confirm the information and the ideal configuration for your operation.
| Stirring capacity | 10 to 10,000 liters (depending on reactor design) |
| Contact material | AISI 316L stainless steel with sanitary polishing (Ra < 0.4 µm) |
| Drive type | High performance magnetic coupling (without mechanical seal) |
| Operating speed | 50 to 800 RPM (adjustable via frequency inverter) |
| Maximum supported viscosity | Up to 1,000 cP (depending on magnetic torque and design) |
| Design temperature | -20°C to 150°C (compatible with SIP/CIP sterilization processes) |
| Validation Software | Advanced CFD (Computational Fluid Dynamics) analysis tools |
| Engine protection degree | IP55 to IP66 (suitable for clean areas and frequent washing) |
Direct answers to the most common questions about this equipment and its application.
CFD (Computational Fluid Dynamics) simulation is a virtual analysis that predicts the behavior of the fluid inside the reactor. In the pharmaceutical industry, it is essential to ensure that the magnetic stirrer provides a homogeneous and aseptic mixture even before the equipment is manufactured.
The use of high-precision magnetic stirring eliminates the need for mechanical seals and thru-axles, blocking any risk of external contamination. This makes the system ideal for the production of medicines, vaccines and injectable solutions that require a high degree of asepsis.
The computational fluid dynamics software maps the speeds and trajectories of the liquid throughout the entire volume of the tank. With this data, our engineering adjusts the positioning and design of the Magnetic Stirrer to ensure that 100% of the product is moved, eliminating dead zones.
Yes, virtual flow analysis allows you to find the ideal geometric configuration and rotation to achieve homogeneity faster. This optimizes mixing time and increases the production capacity of the pharmaceutical plant without compromising batch quality.
Agimix supplies the complete Pharmaceutical Reactor with Magnetic Stirrer for volumes of up to 10,000 liters. For higher capacities, we supply the magnetic stirring system sized and validated by CFD to be installed in the large tank that the customer already has.
No, the shear profile is strictly controlled during the design phase through CFD simulation. This ensures that delicate proteins, cells or active ingredients are mixed at the appropriate cut rate, preserving the biological integrity of the product.
Yes, all of our pharmaceutical stirring systems are designed without gaps and with high-level sanitary polishing. The CFD simulation itself is also used to validate the efficiency of the washing spheres during the CIP (Clean-in-Place) and SIP (Sterilization-in-Place) cycles.
Yes, the advanced engineering study can be applied to retrofit or optimize processes in equipment that is already in operation. We analyze the current scenario and propose a new agitation project to correct homogenization flaws or increase energy efficiency.
Ensure maximum efficiency and safety in your process with a CFD-validated agitation design developed by experts.
Request a quote
