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The magnetic stirrer for the cosmetic industry is a high-precision equipment designed to perform the gentle and efficient mixing of emulsions, creams and lotions. Unlike conventional systems, magnetic stirring occurs without direct mechanical contact through the vessel wall, ensuring total asepsis and eliminating the risk of cross-contamination in the final product.
In the production of cosmetics, the stability of the formula is fundamental. The use of a Magnetic Stirrer ensures perfect homogenization, maintaining the integrity of ingredients sensitive to shear. This technology represents advanced engineering integrated into your reactor, providing superior results in the manufacture of high-value-added products.
Agimix has been in the industrial agitation and mixing solutions market for 15 years, providing complete systems for the industry in general. Our projects may include the integration of agitation in Industrial Process Tanks and Reservoirs of up to 10,000 liters, developed to achieve maximum performance and durability, or the installation of the magnetic system in reactors that the customer already has.
Choosing our solutions means investing in agitation and mixing equipment that meet the strict health standards of the cosmetic sector. Each project is custom-sized to guarantee the quality of emulsions and lotions, reducing batch time and optimizing the energy consumption of the manufacturing plant.
The mechanical seal-free design of the Magnetic Stirrer eliminates accumulation points, ensuring a fully aseptic environment ideal for cosmetics production.
Provides a smooth and homogeneous mixture, preserving the molecular structure of sensitive ingredients and ensuring the stability of emulsions and lotions.
The absence of a thru-axle facilitates the in-place cleaning and sterilization (CIP/SIP) processes, drastically reducing the setup time between batches.
Without the natural wear of mechanical seals, the system has extended useful life and significantly reduces operating costs with corrective maintenance.
It can be installed in existing reactors or supplied together with our Industrial Process Tanks of up to 10,000 liters, ensuring maximum performance.
These specifications are not fixed for every piece of equipment: they represent possibilities available on some of the listed models. Contact our sales team to confirm the information and the ideal configuration for your operation.
| Compatible Tank Capacity | Up to 10,000 liters (according to project) |
| Contact Material | AISI 316L stainless steel with sanitary polishing |
| Surface Roughness (Ra) | < 0.5 µm (sanitary standard for cosmetics) |
| Operation Rotation | 50 to 450 RPM (adjustable by frequency inverter) |
| Working Temperature | Up to 150°C (compatible with SIP processes) |
| Drive Type | Bottom magnetic (without thru axle) |
| Engine Power | 0.5 hp to 15 hp (depending on volume and viscosity) |
| Maximum Recommended Viscosity | Up to 1,000 cP (for standard magnetic stirring) |
Direct answers to the most common questions about this equipment and its application.
The magnetic stirrer for the cosmetic industry is a mixing system that uses magnetic fields to rotate an impeller inside the tank, without the need for a physical shaft piercing the vessel. This guarantees total asepsis and prevents contamination of sensitive products such as creams and lotions.
The main advantage is the smooth mixing and controlled high shear, which does not break the stability of the emulsions. Furthermore, the Magnetic Agitator eliminates the risk of leaks and contamination common in traditional mechanical seals, increasing the quality of the cosmetic.
Yes, Agimix can provide the complete system by integrating the agitator into our Industrial Process Tanks, which have a capacity of up to 10,000 liters. If the customer already has a reactor, we design and install only the magnetic stirring system on the existing equipment.
Cleaning is carried out highly efficiently through CIP (Clean-In-Place) and SIP (Sterilization-In-Place) systems. As the magnetic impeller has an open, gapless design, the cleaning solution flows perfectly, ensuring complete removal of lotion and cream residue.
magnetic stirrers are ideal for low to medium viscosity fluids, generally operating with excellence in products up to 1,000 cP. For extremely viscous cosmetics, our engineers can recommend hybrid solutions or complementary anchor mixers.
Yes, magnetic stirring is the safest solution for reactors that operate under pressure or vacuum. As there is no shaft piercing the bottom of the tank, the vessel's tightness is absolute, eliminating any risk of loss of pressure or air entry into the process.
The parts in contact with the product are strictly manufactured in AISI 316L Stainless Steel with a high quality sanitary finish. This material prevents oxidation and ensures that the mixing equipment meets all health surveillance standards for the production of cosmetics.
Sizing is done based on batch volume, lotion density and viscosity. Agimix's engineering team analyzes these parameters to define the magnetic torque and ideal motor power, ensuring efficient homogenization and the best cost-benefit for your factory.
Talk to our experts and discover how the industrial magnetic stirrer can raise the quality standard of your cosmetic emulsions.
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