Industrial Emulsifier for Creamy Disinfectants and Cleaners

Overview

The emulsifier for disinfectants and creamy cleaners is an industrial equipment designed to ensure homogeneous mixing and stability of chemical cleaning formulations. Through high shear systems, this technology breaks down lumps and emulsions with precision, resulting in products with a consistent texture and high visual appeal in the sanitizing market. Stator) acts as an indispensable auxiliary in process tanks and reactors. This equipment can be installed at the bottom or top of the reservoir, ensuring that the active agents, thickeners and fragrances are perfectly incorporated into the liquid base, avoiding phase separation in the final product. process recirculation. This complete system ensures efficient and continuous dispersion, optimizing batch time and increasing productivity in the manufacture of creamy cleaners and industrial disinfectants.

With 15 years in the industrial agitation and mixing solutions market, Agimix develops agitators, tanks of up to 10,000 liters, reactors and dispersers to serve the industry in general. Our projects are customized to the specific needs of each client, delivering reliability, durability and maximum performance for your chemical production line.

Benefits and advantages

Homogeneous and Stable Mixture

The system guarantees long-term emulsion stability, preventing phase separation in creamy cleaners.

Batch Time Reduction

With the High shear pump, the recirculation process accelerates the breakdown of lumps and optimizes production.

Robust Construction

Made from high-resistance stainless steel, the equipment withstands the chemical aggressiveness of the agents present in disinfectants.

Use of Inputs

The action of the Bottom Emulsifier ensures complete dispersion of the thickeners, reducing the waste of raw materials.

Tailor-made Projects

We have developed the complete agitation system sized exactly for the viscosity and volume of your industrial process.

Technical specifications

These specifications are not fixed for every piece of equipment: they represent possibilities available on some of the listed models. Contact our sales team to confirm the information and the ideal configuration for your operation.

Compatible Tank Capacity Up to 10,000 liters (according to project)
Building Material Stainless Steel 304 or 316L
Drive Type Three-phase electric motor with frequency inverter
Emulsifier Rotation 1,500 to 3,600 RPM (depending on model)
Installation Position Bottom or top of the tank/reactor
Sealing Single or double mechanical seal
Main Application Breaking of lumps and emulsions in chemical processes

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Frequently asked questions

Direct answers to the most common questions about this equipment and its application.

What is an emulsifier for creamy disinfectants and cleansers?

The industrial emulsifier is equipment focused on mixing immiscible liquids and dispersing powders into liquids with high efficiency. It uses a rotor and stator system to generate high shear, ensuring that creamy disinfectants and cleansers are perfectly homogeneous and have a stable texture.

How does clump breaking work in the manufacture of sanitizers?

lump breaking occurs when fluid is forced through the narrow gaps between the high-speed rotor and the fixed stator. This intense mechanical process disintegrates the agglomerated particles of thickeners and chemical active ingredients, resulting in a smooth, imperfection-free mixture.

What is the advantage of using a high shear pump in the process?

The High shear pump is ideal for carrying out the process recirculation continuously and efficiently. It pulls the product from the bottom of the tank, applies shear to refine the emulsion and returns the fluid to the reservoir, accelerating the production of creamy cleaners.

Where should the rotor-stator emulsifier be installed in the tank?

The Bottom Emulsifier (Rotor, Stator) can be installed both at the bottom and top of tanks and process reactors. The choice of position depends on the batch volume, product viscosity and the specific agitation design of your production line.

Does Agimix supply tanks for the manufacture of disinfectants?

Yes, Agimix manufactures industrial tanks and reservoirs with a capacity of up to 10,000 liters, ideal for the sanitation sector. For larger volumes, we supply the entire agitation and emulsification system to be installed in the tank the customer already has.

What materials are used in the manufacture of this equipment?

Equipment for the chemical industry is manufactured in 304 or 316L stainless steel. This choice of material guarantees high resistance to corrosion caused by chemical agents in disinfectants, in addition to facilitating cleaning and sanitizing of the system.

Is it possible to adjust the mixing speed during production?

Yes, our emulsification systems can be equipped with frequency inverters on the control panel. This allows the operator to adjust the motor rotation according to the process phase, ensuring ideal shear for each type of creamy formulation.

Why is emulsion stability important in cream cleansers?

The stability of the emulsion prevents the formula components from separating inside the packaging over time. A good high shear system ensures that the droplets are microscopic and evenly distributed, maintaining the effectiveness and visual appeal of the product on the shelf.

Industrial Emulsifier for Creamy Disinfectants and Cleaners

Speak to our engineers and discover how a high shear emulsification system can increase the quality of your chemical products.

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