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The bottom emulsifier for laboratory is a high-precision equipment designed for the creation, development and study of stable and homogeneous emulsions on a small scale. Using the principle of mechanical shear, this system is essential for cosmetic, pharmaceutical and food industries that need to validate formulations before scaling up production.
To guarantee accurate results on the test bench, the integration of a Bottom Emulsifier (Rotor, Stator) acts as an auxiliary essential in breaking down lumps and emulsions in process reactors. When combined with a Agitator / Bench Dispersor, the system allows the mixing, dispersion and homogenization of volumes ranging from 5 to 50 liters, offering total control over process variables.
Agimix has been in the market for 15 years. industrial agitation and mixing solutions, developing complete projects that meet the most rigorous research and development requirements. Our laboratory equipment features advanced technology, including touchscreen HMI and frequency inverter, ensuring repeatability and total safety in accordance with NR-10 and NR-12 standards.
Investing in an appropriate laboratory emulsification system means reducing costs with batch losses and accelerating the time to launch new products. With our expertise, we deliver the complete stirring and mixing suite, ensuring that the emulsion study is translated perfectly from the bench to the industrial scale.
The rotor-stator system guarantees the breakdown of lumps and emulsions with extreme efficiency, resulting in perfectly homogeneous mixtures.
Equipped with touchscreen HMI and frequency inverter, it allows you to adjust the exact rotation for different types of formulations.
The tests carried out on the laboratory bottom emulsifier faithfully reproduce industrial conditions, facilitating scale-up.
The entire set of the Agitator / Bench Dispersor has protection in accordance with NR-10 and NR-12, guaranteeing the integrity of the operator.
Designed for flexibility, the system perfectly meets mixing and dispersion demands from 5 to 50 liters in a research environment.
These specifications are not fixed for every piece of equipment: they represent possibilities available on some of the listed models. Contact our sales team to confirm the information and the ideal configuration for your operation.
| Operation Capacity | 5 to 50 liters (bench scale) |
| Element Type | Rotor-Stator (bottom or top emulsifier) |
| Contact Material | Stainless Steel 304 or 316L |
| Control and Automation | Touchscreen HMI and frequency inverter |
| Security | Full compliance with NR-10 and NR-12 standards |
| Main Application | Breaking lumps, dispersing and studying emulsions |
| Work Rotation | Adjustable (typically 1,000 to 3,500 RPM for bench) |
| Fixation | Bench support with elevation or bottom flange for small reactors |
Direct answers to the most common questions about this equipment and its application.
The bottom emulsifier for laboratory is a mechanical equipment focused on creating stable mixtures between immiscible liquids. It uses a rotor and stator system to generate high shear, being essential in the study of emulsions for the chemical, cosmetic and pharmaceutical industries.
For bench tests, the ideal capacity varies from 5 to 50 liters, allowing accurate analyzes without large waste of raw materials. Agimix's Agitator / Bench Dispersor meets exactly this range, guaranteeing high performance on a small scale.
The system works by pulling fluid into the mixing head and expelling it through the stator gaps at high speed. This intense mechanical process breaks down lumps and emulsions quickly, resulting in a smooth final product without agglomerated particles.
Yes, the results obtained in the bottom emulsifier on a pilot scale are perfectly scalable for industrial production. The geometry of the rotor-stator system is kept proportional, ensuring that the rheological behavior of the formulation is the same in larger tanks.
Yes, the equipment has a frequency inverter and touchscreen HMI for precise control of rotation speed. This allows the researcher to adjust the exact shear level needed for each type of emulsion study.
The equipment strictly complies with Brazilian safety standards, having protection in accordance with NR-10 and NR-12. This ensures that laboratory operators are protected from electrical and mechanical hazards while operating the bench shaker.
Agimix supplies the complete agitation and mixing system, including small reservoirs of up to 10,000 liters when necessary for the project. For laboratory applications, we integrate the Bottom Emulsifier (Rotor, Stator) into the test container suitable for volumes from 5 to 50 liters.
The bottom emulsifier is ideal for low to medium viscosity products, where the liquid flow allows continuous passage through the stator. For very high viscosity products, we recommend the integrated use of an anchor agitator or scraper to help the material flow towards the emulsifier.
Speak to our experts and discover how our laboratory bottom emulsifier can optimize your formulation development.
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