Static Mixer for Homogenization of Viscous Fluids

Overview

The homogenization of viscous fluids in industrial processes requires continuous mixing solutions that guarantee the quality of the final product. Agimix Inline Static Mixers are designed for this purpose, providing homogeneous mixing without the need for moving parts or external energy consumption. On the market for 15 years, Agimix offers robust solutions in industrial agitation and mixing, meeting the demands of the industry in general with high-performance equipment.

These equipment are ideal for applications that require mixing liquids with different viscosities, where energy efficiency and reduced maintenance are critical factors. Sectors such as chemicals, petrochemicals, food and pharmaceuticals benefit greatly from static mixer technology, ensuring the uniformity of products such as resins, polymers, oils and emulsions.

Agimix develops static mixers customized for each application, considering the specific characteristics of the fluids and the operational conditions of the process. Our focus is to deliver a solution that not only meets, but exceeds performance and durability expectations, optimizing the production flow and the quality of the final product. Count on Agimix's expertise for your viscous fluid mixing challenges.

Static Mixer for Homogenization of Viscous Fluids

Benefits and advantages

Superior Energy Efficiency

Agimix Inline Static Mixers operate without moving parts and without external energy consumption, resulting in significant energy savings and reduced operating costs.

Continuous and Precise Homogenization

They guarantee a continuous and homogeneous mixing of liquids, even with fluids of different viscosities, ensuring the quality and consistency of the final product in line.

Low Maintenance and High Durability

The absence of moving parts eliminates mechanical wear, reducing the need for maintenance and extending the useful life of the equipment, with less risk of unexpected stops.

Compact and Flexible Design

With a compact inline design, static mixers are easily integrated into existing production lines, optimizing space and flexibility of the industrial layout.

Customization for Each Application

Agimix offers customized solutions, adapting the static mixer design to the specific characteristics of the fluids and the process requirements of each customer.

Technical specifications

These specifications are not fixed for every piece of equipment: they represent possibilities available on some of the listed models. Contact our sales team to confirm the information and the ideal configuration for your operation.

Nominal Diameter DN 25 a DN 600 (1" a 24")
Building Material Stainless Steel 304, 316, 316L, Carbon Steel, or special materials
Type of Elements Helix, Plates, or Custom Geometries
Number of Elements Variable, depending on application and desired degree of mixing
Operating Pressure Up to 100 bar (1450 psi), depending on design
Operating Temperature -20°C to 250°C, depending on materials and sealing
Connections Flanged (ANSI, DIN), threaded or welded
Surface Finish Sanitary polished, pickled and passivated, or sandblasted

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Frequently asked questions

Direct answers to the most common questions about this equipment and its application.

What is a static mixer and how does it work?

A static mixer is equipment that promotes the mixing of fluids through fixed internal elements, without moving parts. It works by dividing and recombining fluid flow, creating turbulence and shear to achieve the desired homogenization as the fluid passes through the tube.

What are the main advantages of using a static mixer for viscous fluids?

The main advantages include energy efficiency, as it does not consume external energy, low maintenance due to the absence of moving parts, the ability to mix fluids of different viscosities and the guarantee of a continuous and homogeneous mixture in line.

In which industries is the Agimix static mixer most used for viscous fluids?

The Agimix Inline Static Mixer is widely used in industries such as chemistry (for resins, polymers), petrochemistry (oils, fuels), food (syrups, sauces) and pharmaceutical (emulsions, creams), where homogenization needfor viscous fluids is crucial.

Can the static mixer be customized for my specific application?

Yes, Agimix offers customized solutions for static mixers. The project can be adapted considering the characteristics of the fluids, flow, pressure, temperature and the degree of homogenization required by the customer's process.

What is the difference between a static mixer and a mechanical stirrer?

The main difference is that the static mixer has no moving parts and operates with the fluid flow, while the mechanical agitator uses a motor and a rotating impeller to promote mixing. The static mixer is ideal for continuous in-line processes, while the mechanical agitator is more common in batches or tanks.

Is it possible to install a static mixer on an existing production line?

Yes, the Agimix Inline Static Mixer has a compact design that facilitates its integration into existing production lines. It is designed to be installed directly on the pipe, minimizing structural modifications and optimizing space.

What types of viscous fluids can be homogenized with this equipment?

This equipment is effective in homogenizing a wide range of viscous fluids, including polymers, resins, heavy oils, greases, pastes, syrups, emulsions and other liquids with high flow resistance, ensuring uniform mixing.

How does Agimix guarantee the quality and durability of static mixers?

Agimix guarantees quality and durability through the use of high-resistance materials (such as 304, 316, 316L stainless steel), rigorous manufacturing processes and an optimized design that eliminates wear points. Our equipment is built to withstand the most demanding conditions of industrial processes.

Static Mixer for Homogenization of Viscous Fluids

Ensure the quality and efficiency of your processes with Agimix technology.

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